5.1 Brake pedal attachment details
1 Brake pedal bracket
2 Self-locking nut, replaceable, 25 Nm
3 Bolt
4 Brake pedal
5 Overlay
6 Bearing
7 Support of the swivel head of the pressure rod of the vacuum booster
8 Self-locking nut, 25 Nm
9 Sleeve
10 Pedal axis
Separation and connection of the brake pedal from/to the vacuum booster
2. Remove the instrument panel overlay on the driver's side. Press the brake pedal towards the vacuum booster and hold it.
3. Insert tool T10159A and pull it towards the driver's seat while holding the brake pedal so that it does not move backward. Thus the holding feet (3 on resist. illustrations) supports are pressed from the rod hinge (2).
5.3 Separation of the brake pedal from the vacuum booster
Note: Pedal shown removed for clarity.
4. Pull tool T10159A together with the brake pedal towards the driver's seat, the pedal will separate from the vacuum booster rod pivot.
5. To connect the pedal to the vacuum booster, hold the plunger pivot in front of the support and push the pedal towards the vacuum booster until it clicks into place (see resist. illustration). Further connection is made in the reverse order.
5.5 Connecting the brake pedal to the vacuum booster
Removal and installation D/V "F" brake lights and sensor "F47" brake pedal position
Remark: D/B brake lights "F" and sensor "F47" brake pedal positions set to HHZ (see illustration 6.1).
6. Remove the air cleaner (see chapter 4).
7. Remove the battery and its holder (see chapter 5).
8. Disconnect the connector (1 per resist. illustrations) sensor assemblies (3), remove the bolt (2) from the GTZ and remove the sensor assembly from the locking foot (4).
5.8 Removal of D/V brake lights
9. Installation is carried out in the reverse order. Tighten the bolt to 5 Nm.