Clutch Disc Spline Grease - G000 100
Type and volume of manual transmission oil — see Specifications to Chapter 1
Weight of manual transmission, kg
- 0A4 — 40
- 0AJ — 39-39.5
- 02Q (FWD // AWD, including corner transmission) — 55.1 // 68.5
- 02S — 44.5
Gear ratios of manual transmission 0A4
Gear ratios of manual transmission 0AJ (jPG, LHX codes)
Main gear - 74:17 = 4.353
- 1st gear - 47:13= 3.615
- 2nd gear - 43:22 = 1.954
- 3rd gear - 41:32 = 1.281
- 4th gear - 36:37 = 0.973
- 5th gear - 35:45 = 0.777
- 6th gear - 31:48 = 0.646
- Reverse gear - 35:24x24:11 = 3.182
Gear ratios of the 02Q manual transmission
Gear ratios of the 02S manual transmission (codes JWX, KVT, MUE)
Main gear - 62:17 = 3.647
- 1st gear - 34:09 = 3.778
- 2nd gear - 33:16 = 2.063
- 3rd gear - 32:22 = 1.455
- 4th gear - 31:28 = 1.107
- 5th gear - 28:32 = 0.875
- 6th gear - 29:40 = 0.725
- Reverse gear - 36:20x18:09 - 3.600
Rear final drive codes 0BR, compatible with manual transmission 02Q
- KN (P, W), KSC, KXY, LHC — KMC
- KXY, LHC, MNE, NFM — MMK
Front drive shaft flange diameter, mm
- Manual transmission 0A4, 0AJ — 100
- Manual transmission 02Q — 107
- Installation size // wear limit of the inner ring of the synchronizer of 1st/2nd gears of the 0A4, 02S and 0AJ manual transmissions, mm — 0.75 + 1.25 // 0.3
- Installation size // wear limit of synchronizer 1st/2nd gears RKPP 0A4, 02S and 0AJ, mm — 1.2 + 1.8 // 0.5
- Installation size // wear limit of synchronizer 3-rd/4-th gears of manual transmission 0A4 and 02S, mm — 1.0 + 1.7 //0.5
- Installation size // wear limit of synchronizer ring 3-6 gears manual transmission 0AJ, mm — 1.1 + 1.7 // 0.5
- Installation size // wear limit of the inner ring of the synchronizer 1-3 gears RCPP 02Q, mm — 0.75 + 1.25 // 0.3
- Installation size // wear limit of synchronizer rings 1-3 gears manual transmission 02Q, mm — 1.2 + 1.8// 0.5
- Installation size // wear limit of the synchronizer ring of the 4th gear of the 02Q manual transmission, mm — 1.0 +1.7// 0.5
- Installation size // wear limit of synchronizer ring 5-6 gears manual transmission 02Q, mm — 1.0 +1.7// 0.5
- Axial clearance of the locking ring on the input shaft (between the inner ring and the extended retaining ring), mm - 0.05 + 0.15
- Input shaft bearing play of manual transmission 0A4 and 02S, mm — 0.01 + 0.09
Thickness of the adjusting washer of the input shaft bearing of the 0A4 and 02S manual transmissions, depending on the measured bearing clearance, mm
Preload of the output shaft bearing of the 0A4 and 02S manual transmission, mm — 0.10 + 0.15
Thickness of the adjusting washer of the input shaft bearing of the 0A4 and 02S manual transmissions, depending on the measured bearing clearance¹, mm
Preload of differential bearing of manual transmission 0A4, 02S and 0AJ, mm — 0.25
Thickness of the differential bearing adjusting washer for manual transmissions 0A4 and 02S depending on the measured bearing clearance², mm
Thicknesses of adjusting washers for differential bearing of manual transmission 0AJ and 02Q², mm — 0.65 + 1.25, with a step of 0.05
Preload of output shaft bearings of 02Q manual transmission, mm — 0.15 + 0.25
Available thicknesses of output shaft bearing adjusting washers 1-4 gears
Manual transmission 02Q³, mm 1.45-2.25 with a step of 0.05
Available thicknesses of output shaft bearing adjusting washers 5th, 6th and rear
gears RCPP 02Q3, mm — 1.50 - 2.25 with a step of 0.05
¹ Bearing clearance is defined as the sum of the thickness of the installed washer (0.65 mm) and the measured clearance value; the thickness of the washer is determined based on the amount of preload (0.10-0.15 mm) and bearing play (see above).
² The thickness of the washer is determined based on the sum of the preload (0.25 mm) and the measured bearing clearance.
³ It is defined as the difference between the thickness of the installed washer (1.70 mm) and the measured value of the bearing clearance, added to the preload (0.15-0.25 mm).