Clutch spline grease - G000 100
Type and volume of manual transmission oil - see Specifications for Chapter 1
Gearbox weight, kg
- 0A4 - 40
- 0AJ — 39-39.5
- 02Q (FWD // AWD including corner gear) — 55.1 // 68.5
- 02S — 44.5
Gear ratios RKPP 0A4
Gear ratios manual transmission 0AJ (JPG, LHX codes)
Main gear - 74:17 = 4.353
- 1st gear - 47:13 = 3.615
- 2nd gear - 43:22 = 1.954
- 3rd gear - 41:32 = 1.281
- 4th gear - 36:37 = 0.973
- 5th gear - 35:45 = 0.777
- 6th gear - 31:48 = 0.646
- Reverse gear - 35:24x24:11 = 3.182
Gear ratios manual transmission 02Q
Gear ratios manual transmission 02S (codes JWX, KVT, MUE)
Main gear - 62:17 = 3.647
- 1st gear - 34:09 = 3.778
- 2nd gear - 33:16 = 2.063
- 3rd gear - 32:22 = 1.455
- 4th gear - 31:28 = 1.107
- 5th gear - 28:32 = 0.875
- 6th gear - 29:40 = 0.725
- Reverse gear - 36:20x18:09 - 3.600
Rear final drive codes 0BR compatible with manual transmission 02Q
- KN (P, W), KSC, KXY, LHC — KMC
- KXY, LHC, ME, NFM - MMK
Front drive shaft flange diameter, mm
- Manual transmission 0A4, 0AJ - 100
- RKPP 02Q - 107
- Installation size // wear limit of the inner ring of the synchronizer of the 1st / 2nd gears of the manual transmission 0A4, 02S and 0AJ, mm - 0.75 + 1.25 // 0.3
- Installation size // wear limit of the synchronizer of the 1st / 2nd gears of the manual transmission 0A4, 02S and 0AJ, mm - 1.2 + 1.8 // 0.5
- Installation size // wear limit of the synchronizer of the 3rd / 4th gears of the manual transmission 0A4 and 02S, mm - 1.0 + 1.7 //0.5
- Installation size // wear limit of the synchronizer ring 3-6 gears manual transmission 0AJ, mm - 1.1 + 1.7 // 0.5
- Installation size // wear limit of the inner ring of the synchronizer 1-3 gears manual transmission 02Q, mm - 0.75 + 1.25 // 0.3
- Setting size // wear limit of synchronizer rings 1-3 gears manual transmission 02Q, mm - 1.2 + 1.8 // 0.5
- Setting size // wear limit of the synchronizer ring of the 4th gear of the manual transmission 02Q, mm - 1.0 +1.7// 0.5
- Installation size // wear limit of the synchronizer ring 5-6 gears manual transmission 02Q, mm - 1.0 +1.7// 0.5
- Axial play of the retaining ring on the input shaft (between inner ring and extended circlip), mm — 0.05 + 0.15
- Backlash of the bearing of the input shaft of the manual transmission 0A4 and 02S, mm - 0.01 + 0.09
The thickness of the adjusting washer of the input shaft bearing of the manual transmission 0A4 and 02S, depending on the measured bearing play, mm
Output shaft bearing preload for manual transmission 0A4 and 02S, mm - 0.10 + 0.15
The thickness of the adjusting washer of the input shaft bearing of the manual transmission 0A4 and 02S, depending on the measured bearing play1, mm
Differential bearing preload for manual transmission 0A4, 02S and 0AJ, mm - 0.25
The thickness of the adjusting washer of the differential bearing of the manual transmission 0A4 and 02S, depending on the measured bearing play2, mm
The thickness of the shims for the differential bearing of the manual transmission 0AJ and 02Q2, mm - 0.65 + 1.25, with a step of 0.05
Preload of bearings of output shafts of manual transmission 02Q, mm - 0.15 + 0.25
Available thicknesses of shims for output shaft bearing 1-4 gears
Manual transmission 02Q3, mm 1.45-2.25 in increments of 0.05
Available thicknesses of output shaft bearing shims 5th, 6th and rear
gears manual transmission 02Q3, mm - 1.50 - 2.25 in increments of 0.05
1 Bearing play is defined as the sum of the installed washer thickness (0.65mm) and the measured backlash value; washer thickness is determined based on the amount of preload (0.10-0.15mm) and bearing play (see above).
2 The thickness of the washer is determined based on the amount of preload (0.25 mm) and measured bearing play.
3 It is defined as the difference in the thickness of the installed washer (1.70 mm) and the measured value of the bearing play, combined with the preload (0.15-0.25mm).