Only for vehicles with air conditioning
Note: The air conditioner refrigerant circuit will not leak. Do not damage the condenser, refrigerant pipes and hoses. Pipelines and hoses must not be twisted or bent.
Remove air conditioner compressor. Attach the air conditioner compressor to the front support panel.
All
Remove gearbox securing bolts -arrows-. Disconnect plug connection for oil level and oil temperature sender -G266-.
Remove all screws securing oil pan -arrows-.
Unscrew securing bolts on gearbox side -arrows- using socket wrench -T10058-.
Note: When dry, this sealant has a high adhesive power.
Carefully pry oil sump at recess -arrow- with release lever and press sump away from cylinder block. Remove oil pan. To do this, it may be necessary to first move the oil pan out of place with light blows from a rubber-faced hammer.
Remove sealant residue from cylinder block and oil pan with a chemical sealant remover. Degrease bonded surfaces.
Installation
Note: The sealant must not be expired (see expiry date). After applying the sealant, 5 minutes are allotted for the installation of the pallet. The oil sump can be installed more easily and more accurately if threaded pins M6 are screwed into the flanges of the cylinder block in 2 places as guides.
Cut off the tip of the sealant tube at the mark located on its end (hole diameter should be approximately 3 mm). Apply sealant as shown in the illustration to the clean mating surface of the bottom of the oil pan. In this case, the sealant strip should be: 2..3 mm thick. Apply sealant to the inside of the holes for the fixing screws -arrows-.
Note: The thickness of the sealant strip must not exceed the value indicated above, otherwise the sealant that has come out of the joint may enter the oil sump and clog the oil intake screen.
Position the oil pan immediately and lightly tighten it with the oil pan screws. Tighten the oil pan screws to the specified torque.
Note: After installing the oil pan, allow the sealant to dry for approx. 30 minutes. Only after that you can fill in engine oil.
Install oil filter and tighten with oil filter wrench -3417-. Fill with engine oil. Install the air conditioner compressor. Install poly V-belt.
Installation in reverse order.