Removing the engine Note: The engine is removed downwards together with the gearbox. When reassembling, restore all cable ties in their original positions. Remove both front wheels. Remove soundproof cover. Remove both front fender liner....
Engine installation Installation in reverse order. Note: Replace screws that are tightened to the specified angle. Replace self-locking nuts as well as lip seals, O-rings and gaskets. Use factory-installed clamps to secure all hoses....
Removal and installation of engine and gearbox mounts Removal and installation of engine mounts Disconnect connector -1-. Detach hose -2- from canister. Lever out retainers with a screwdriver -arrow- and move coolant expansion tank to one side. Remove the wiper arms....
Parts and assemblies of toothed belt drive 1. Toothed belt: before removing, mark the direction of the belt with chalk or a felt-tip pen; check for wear 2. 25 Nm 3. Tensioner pulley: when removing and installing, dismantle the engine support bracket 47 Nm 5....
Removing the timing belt from the camshaft Loosen clamps -1, 2- and remove air duct. Unlock catches -arrows- with puller -T10527- and remove air duct. Press release buttons and detach hose -1-. Unscrew screws -arrows- and detach crankcase breather hose. Unhook...
Installing / adjusting the timing Note: Replace screws that are tightened to the specified angle. If the o-ring of the screw plug is damaged, replace the o-ring. Check position "TDC" Camshaft and crankshaft: The camshaft clamp -T10494- is mounted on the...
Checking the valve timing Rotate crankshaft 2 turns in direction of engine rotation. Screw locking bolt -T10340- into cylinder block as far as it will go and tighten to 30 Nm. Turn the crankshaft in the direction of engine rotation until it...
Pulley Side Flange Seal — General Mounting Diagram 1. 150 Nm and tighten by 180° (½ vol.): replace; when loosening and tightening, use stop -T10475- 2. V-ribbed belt pulley: with vibration damper 3. O-ring; for the crankshaft on the pulley side; do not lubricate 4....
Removal and installation of a flywheel CP removed. On vehicles with manual gearbox, remove the clutch. Engine installed Insert counter support -MP1-223 (3067) - into the hole in the cylinder block. Mounting position of the counter support A. For tightening...
Oil pan and oil pump — parts and assemblies Note: If a large amount of metal chips or wear marks are found in the engine during repairs, this may be due to damage to the crankshaft bearings and connecting rods. To prevent damage in the future, after repair, the...
Removing and installing oil level and oil temperature sender -G266- Drain engine oil. Disconnect connector -3-. Unscrew nuts -1- and remove oil level and oil temperature sender -G266- -4-. Installation Installation in reverse order. Note: Replace O-ring -2-. Fill the engine with oil and...
Removal and installation of the lower part of the oil pan Drain engine oil. Unplug connector -1- for oil level and oil temperature sender -G266-. Loosen in sequence -19...1- and completely remove screws. At the point marked with -arrow-, carefully pry off the lower part of the...
Removal and installation of the oil pump Remove the lower part of the oil pan. Remove cover for oil pump timing chain -arrows-. Screw in screws -arrows-. Remove the oil pump with drive gear from the drive chain. Installation Check that the centering sleeves...
Removal and installation of the upper part of the oil pan Remove air conditioner compressor from bracket and tie up. Remove oil pump. Loosen in sequence -19...1- and completely remove screws. Carefully separate the upper part of the oil pan from the bonding points. Remove the...
Oil filter and oil pressure sensor — parts and assemblies 1. Oil filter, 20 Nm: Remove and install with oil filter wrench -3417-; lightly lubricate the O-ring with clean engine oil before installing 2. Low oil pressure switch -F378-, 20 Nm: response pressure 0.3...0.6 MPa...
Oil gauges and valves Removing and installing oil pressure sender -F22- Note: When installing, fasten all thermal insulation sleeves in their original positions. Remove soundproof cover. Unscrew bolts -arrows- and remove heat shield for...
Radiators and fans — parts and assemblies 1. Cooling system radiator; change coolant after replacement 2. Coolant hose: lift retaining clip to remove 3. Mounting bracket 4. O-ring; replace 5. Coolant temperature sender at radiator outlet -G83- 6. O-ring:...
Removal and installation of an inlet collector Remove the air filter housing. Remove soundproof cover. Attention! Risk of injury from fuel jet. To release fuel pressure before opening the fuel system, wrap the connection with a clean rag and carefully loosen the...