Parts and assemblies — ABS / ESC 1. ABS/ESC control unit -L 04-: Fitting location: on left-hand drive vehicles, in the engine compartment on the right. Installation location: on a vehicle with a right-hand steering wheel - in the engine compartment on...
Details and components of the hydraulic unit, brake booster 1. ABS/ESC control unit -J104- 2. ABS hydraulic unit -N55- 3. Screw 4. Brake line, 14 Nm: to rear right brake caliper. Identification: diameter 5.25 mm and hollow screw with long thread M12 x 1 5. Brake line, 14 Nm: to...
Removal and installation of the computer and hydraulic unit Vehicles with petrol engines Installation location: The control unit is connected to the hydraulic unit by means of threaded connections and is located in the engine compartment on the right side. Attention! Do not bend...
Details and assemblies of the ABS speed sensors on the front axle 1. ABS speed sensor: Before replacing the sensor, clean the inside of the bore and coat with heat-resistant thread paste -G 052112 AZ- 2. Bolt, 8 Nm 3. Wheel hub with wheel bearing: The ABS sensor toothed disc is built...
Details and assemblies of ABS speed sensors on the rear axle 1. ABS speed sensor: before replacing the sensor, clean the inside of the bore and coat with heat-resistant thread paste -G 052112 AZ- 2. Bolt, 8 Nm 3. Wheel hub with wheel bearing: The ABS sensor toothed disc is built...
Removal and installation of the ABS speed sensor on the rear axle Note: Removal and installation of ABS speed sensors for trailing arm suspension is carried out in the same way for multi-link suspension. Raise a / m. Disconnect connector -1- for speed sensor/wire for speed sensor....
Replacing Front Brake Pads — Installation Instructions When replacing brake pads, note the following: Check the protective boot on the brake caliper piston. In case of damage, replace the protective cover. When replacing the seal: check the working surfaces of the piston of...
Front brake repair, brake caliper PC 57 Note: Follow the instructions for replacing pads. After replacing the brake pads, firmly press the brake pedal several times with the vehicle stationary so that the brake pads are in their working position. To drain the...
Removal and installation of brake shoes of the brake mechanism PC 57 Mark the brake pads to be used when removing them. They must be installed in their original places, otherwise uneven braking will occur! Remove wheels. Disconnect connector -1- for brake pad wear indicator. Unscrew both...
Removal and installation of brake caliper PC 57 Follow instructions for replacing pads. Note: The work procedure is only valid for the replacement or subsequent repair of the brake caliper. Remove wheels. Disconnect the brake pad wear indicator connector. Attach the...
Front brake repair, brake caliper C60 Note: Follow the instructions for replacing pads. After replacing the brake pads, firmly press the brake pedal several times with the vehicle stationary so that the brake pads are in their working position. Use brake...
Removal and installation of brake pads (C60 brakes) Mark the brake pads to be used when removing them. They must be installed in their original places, otherwise uneven braking will occur! Remove wheels. Disconnect connector -1- for brake pad wear indicator. Unscrew both...
Removal and installation of brake caliper C60 Follow instructions for replacing pads. Note: The work procedure is only valid for the replacement or subsequent repair of the brake caliper. Remove wheels. Disconnect the brake pad wear indicator connector. Attach the...
Front brake repair, floating caliper disc brake FS-III Note: Follow the instructions for replacing pads. After replacing the brake pads, firmly press the brake pedal several times with the vehicle stationary so that the brake pads are in their working position. To drain the...
Removal and installation of brake pads, floating caliper disc brake FS-III Mark the brake pads to be used when removing them. They must be installed in their original places, otherwise uneven braking will occur! Remove wheels. Remove protective caps - see arrows-. Unscrew both guide pins - see...
Rear brake repair — general information Rear Wheel Brake Pad Replacement - Installation Instructions When replacing the brake pads, note the following: Check the protective boot on the brake caliper piston. If damaged, replace the protective boot. When...
C38 rear brake repair Note: Observe the installation instructions. After replacing the brake pads, firmly press the brake pedal several times with the vehicle stationary so that the brake pads are in their working position. To drain the...
Removal and installation of brake pads (From 38) Mark the brake pads to be reused when removing them. They must be installed in their original places, otherwise uneven braking will occur! Remove wheels. Unscrew the screws securing the brake shield, while holding the...
Removal and installation of brake caliper (From 38) The work procedure is only valid for the replacement or subsequent repair of the brake caliper. Remove wheels. Press lever -2- in -direction of arrow- and detach parking brake cable -3-. Release spring bushing -1- for...
Rear brake repair (PC 38 HRA) Observe the installation instructions. After replacing the brake pads, press the brake pedal firmly several times while the vehicle is stationary so that the brake pads return to their working position. Before removing...
Removal and installation of brake pads (PC38HRA) Mark the brake pads to be used when removing them. They must be installed in their original places, otherwise uneven braking will occur! Remove wheels. Unscrew the screws securing the brake shield, while holding the...
Removal and installation of a brake caliper (PC 38 HRA) The work procedure is only valid for the replacement or subsequent repair of the brake caliper. Remove wheels. Press lever -2- in -direction of arrow- and detach parking brake cable -3-. Release spring bushing -1- for...
Parking Brake Lever — General Installation Diagram 1. Handbrake lever: Before removing, remove the center console 2. Bolt, 20 Nm + 90°: replace after each removal 3. Traction 4. Alignment bracket 5. Adjusting nut 6. Handbrake cable 7. Parking brake control switch 8....
Parking brake adjustment Initial adjustment is required only when replacing the parking brake cable, brake caliper or after replacing the brake discs. Remove armrest. Press the brake pedal hard (min. 3 times). Apply and release the parking...
Removal and installation of a cable of a manual brake Depress the hand brake. Remove armrest. Loosen adjusting nut -1- until the relevant parking brake cable -2- can be released from the equalizing bracket -3-. Release spring bushing -1- for handbrake cable from retainer...
Brake pedal — design description Attention! The brake pedal travel must not be reduced by additional floor coverings. Lubricate all bearings with polyurea grease -G 052142 A2- before installing. The brake light switch -F- and the brake pedal switch...
Removing and installing the brake pedal Removing the brake pedal in the vehicle is not possible. Remove support bracket. Unscrew bearing pin -in direction of arrow-. Break off clips -B-. Pull out the support pin. Pull out the brake pedal. Installation Replace...
Removing and installing the support bracket Disconnect battery. Remove the knee airbag. Remove left footwell nozzle. Remove the gateway control unit. Remove roll cage crossmember -1-. Unplug connector -2- from control unit for cornering light and AFS headlight...
Removal and installation of the stoplight switch Remove the connecting hose from the suction pipe. Unplug connector -1- from brake light switch -F- -2-. Unscrew securing bolt from brake light switch -F- -2-. Remove brake light switch -F- -2-. Installation Installation...
Front brake caliper repair Repair of brake caliper C 57 Note: When carrying out repairs, install the complete repair kit. Use only alcohol to clean the brake system. Lightly coat brake cylinder, piston and O-ring with lithium grease -G 052150...
Rear brake caliper repair When performing repairs, install the complete repair kit. Use only alcohol to clean the brake caliper. Lightly coat brake cylinder, piston and O-ring with lithium grease -G 052150 A2-. In case of repair or replacement...
Repair of brake caliper PC 38 HRA Note: When carrying out repairs, install the complete repair kit. Use only alcohol to clean the brake caliper. Lightly coat brake cylinder, piston and O-ring with lithium grease -G 052 150 A2-. In case of repair or...
Brake Booster/Brake Master Cylinder 1. Nuts, 25 Nm 2. Pedal mechanism 3. Front wall 4. Nut, self-locking, 23 Nm: replace after each removal 5. Brake master cylinder: beyond repair; in case of failure, completely replace 6. Brake light switch -F-: Fitting...
Removal and installation of the main brake cylinder Remove battery. Remove air filter. Remove battery bracket. For vehicles with a radio with coding, check the presence of the code, request if necessary. Remove the connecting hose from the suction pipe. Put a sufficient...
Removal and installation of the brake booster Reduce the vacuum in the brake booster by repeatedly depressing the brake pedal. Remove the brake master cylinder. Disconnect the vacuum hose from the brake booster. Disconnect the brake pedal from the brake booster....
Vacuum system — check valve check The non-return valve must allow air to flow in the direction of the arrow -A-. In the opposite direction, the non-return valve must be closed. Pay attention to the correct installation position!
Removing and installing vacuum sensor -G 608- Vacuum sensor -G 608- is fitted depending on vehicle equipment. Unplug connector -1- for vacuum sensor -G 608- -2-. Disconnect the vacuum hose from the brake booster. Remove vacuum sender -G 608- from vacuum hose....
Vacuum system — vehicles with petrol engines 1. Screw 2. High pressure pump 3. Replace the O-ring after each removal 4. Bolt, 9 Nm 5. Seal: replace after each removal 6. Coolant tube 7. Vacuum hose 8. Vacuum pump 9. Bolt, 9 Nm. Remove the high pressure pump....