KP designation "7-dual clutch gearbox DSG - 0CW" installed in combination with 4-cylinder engines. Placement of letters in the CP Example for CP: Letter designation KP - see. arrow - located above and below the gearbox. PAX = letter...
Filling quantities "7-speed dual clutch gearbox DSG - 0CW" divided into two zones and filled with two different types of liquids. One zone is charged with transmission oil - see arrow A-, and in the other - hydraulic fluid - see. arrow...
General layout of gearbox mounting 1. Breather KP 2. Gearbox parking lock cover: after removing it, you can directly fill the gearbox with oil without using the vent hole 3. Gear lever 4. Mechatronic breather for dual clutch gearbox -J743- 5. Mechatronic...
Gearbox repair KP There is a hole in the gearbox housing - see arrow-. Note: This hole is plugged with a protective cap. During installation work, make sure that nothing falls into this hole. If the cover of the gearbox blocker is...
Removal and installation of a double-disc clutch — a brief description The clutch is disengaged when the gearbox is removed "up". Mechatronics remains at the CP. When installing a new clutch, it is necessary to determine and adjust the positions of the engagement bearings "K1" And "K2",...
General installation diagram of a double clutch Carefully! Risk of damage to clutch adjuster. The clutch automatically adjusts the working clearance. Vibrations can adversely affect the clutch adjuster. Therefore, the clutch cannot be dropped. Also, when installing...
Removing the double clutch CP removed. The dual clutch gearbox mechatronic unit -J743- is installed on the gearbox. Both breathers -arrows- must be removed during assembly work on the gearbox and the holes sealed with suitable plugs. If oil leaks...
Clutch drive overview 1. Adjusting washer "K1": define the thickness 2. Large lever "K1": together with a large inclusion bearing; replace when replacing dual clutch 3. Swivel support: for the large engagement lever pos. 2; not replaceable...
Dual clutch adjustment Carefully! Risk of damage to the clutch and other components. The engagement lever support and the entire release bearing assembly must be dry and free of oil and grease. Remove the installed spherical pin with clip....
Dual clutch installation Attention! When replacing a double clutch, the following parts must be replaced at the same time: both engagement levers with release bearings, clutch lever spherical pin "K2", adjusting washers of release bearings....
Switch mechanism Attention! Before working with a running engine, put the lever in the position "R" and pull out the handbrake. Check shift mechanism With selector lever positions "S", "D", "R" and Tiptronic starter cannot be started....
General Installation Diagram — Shift Mechanism 1. Shift mechanism: Gear selection cable. The selector cable cannot be removed from the shift mechanism and is replaced together as one unit. Do not lubricate the control lever cable; check and adjust. Tightening torque...
Removal and installation of a casing of the mechanism of switching Pull the hand brake lever. Set control lever to position "D/S". Switch off the ignition. Insert release tool -T30098- under shift cover and remove cover by pressing in direction of -arrow-. Tilt the shift cover to the...
Removal and installation of the handle of the lever of the selector Remove shift cover. Open clamp -arrow- under handle. Pull the selector lever handle -1- together with the selector lever boot upwards -arrow A- without pressing the lock button -2-. -Arrow B- disregard. Installation...
Removal and installation of the switching mechanism Remove shift cover. Remove the selector lever handle. Set control lever to position "R". Disconnect the battery cable to ground with the ignition off. Remove the ashtray or compartment from the gearshift mechanism....
Removal and installation of a cable of a drive Filming not allowed (disconnect) drive cable from the shift mechanism, it is replaced together with the shift mechanism as one unit. Emergency release of the switching mechanism from position "R" The selector lever lock...
Safety instructions for mechatronics for dual clutch gearbox -J743- Danger! Do not remove receiver. The receiver is under pressure and must not be opened. Do not loosen screws for mechatronics cover for dual clutch gearbox -J743-. Do not start the engine or tow the vehicle if the...
General assembly diagram — Mechatronic for dual clutch gearbox -J743- Note: "New" The gearbox mechatronic is already filled with oil at the factory, do not drain the oil. "Filmed" mechatronic returns filled with oil (plug the vent hole with a suitable plug). When handling mechatronics,...
Removing mechatronics for dual clutch gearbox -J743- (KP installed) Note: Follow instructions for automatic gearbox DSG - 0CW-. The clutch automatically adjusts the working clearance. Vibrations can adversely affect the clutch adjuster. Even if the mechatronic is removed, pulling out...
Install mechatronic unit for dual clutch gearbox -J743- (KP installed) Pry bar -T10407- is inserted between the double clutch levers and the gearbox housing. Note: Please note the following when installing a new mechatronic: After unpacking, do not throw away the packaging and the red cap...
Gear selector adjustment Carefully! Risk of damage to mechatronics for dual clutch gearbox -J743-. When adjusting, do not press on the sensor actuator. Set all 4 gear selectors on the rear side of the DSG mechatronics -J743- to the desired...
Removing the gearbox Set selector lever to position "R". Note: Do not remove the ignition key. Remove engine cover. Remove air filter. Remove battery and battery bracket. Remove the water box cover. Disconnect the gear selector cable -A-...
Gearbox installation Installation in reverse order. Note: Replace self-locking nuts and screws during assembly work. Replace screws that are tightened to a specified tightening angle, as well as sealing rings and seals. Secure all hose...
Transmission oil Note: "7-speed dual clutch gearbox 0CW" filled with oil for a long time (fluids are designed for a long service life). For this reason, there is no need to check the oil level, a threaded hole plug for level control is...
Removing and installing the parking lock cover CP installed. Selector lever in position "R". Remove engine cover. Remove air filter. Remove battery and battery bracket. Using door trim puller -MP8- -602/1-, detach selector cable -A- from gear lever. Unclip lock...
Removal and installation of the parking lock CP installed. Remove parking lock cover -1-. Release screws -2-, remove parking lock -1- from mounting sleeves -arrows-. If the parking lock cannot be removed by hand: Fit the multifunction tool -VW 771 - with pull-out...