Note: Before checking or repairing, check all air ducts and air hoses, as well as vacuum hoses, for tightness and leaks. When properly assembled, the radiator, condenser or intercooler fins may be slightly dented. This is not damage. It is not necessary to replace radiators, condensers or intercoolers due to such minor dents.
1. Air duct
2. Transition sleeve
3. Spacer sleeve
4. 7 Nm
5. Air hose
6. Air flow guide
7. Charge air cooling radiator (intercooler)
8. Air flow guide
9. Rubber support: intercooler cooling radiator
10. Rubber support: intercooler cooling radiator
11. 7 Nm
12. Spacer sleeve
13. Transition sleeve
14.5 Nm
15. Boost pressure sensor "G31"
16. O-ring: replace
17. Air hose
18. Air duct
Connecting air hoses, pipes and fittings using screw clamps
Note: The hose connections and the charge air pipes and hoses must be free of oil and degreased before installation. Secure all hose connections with the appropriate serial clamps. In order to securely secure the air duct hoses to their connections, apply a rust converter to the augers of previously used screw clamps before installation.
Tightening torque
1. Screw clamp "a" = 13 mm, width: 5.5 Nm
2. Screw clamp -b- = 9 mm, width: 3 Nm