Note: On diesel models, the catalytic converter and diesel particulate filter are a single, non-separable module.
1. The installation details of the catalytic converter are shown in the illustrations. Before installing the old lambda probe or exhaust gas temperature sensor, apply high-temperature grease G052 112A3 to its threads, making sure that it does not get into the openings in the lambda probe housing. The threads of the new lambda probe must be lubricated with assembly grease.
16.1a. Installation details of the catalytic converter for 1.2L models 1. Pre-catalytic lambda probe "G39", 50 Nm; 2. Nut, subject to replacement, 23 Nm, before screwing on, lubricate the stud with high-temperature grease G052 112A3; 3. Catalytic converter with outlet pipe; 4, 5, 13. Gasket, subject to replacement; 6. Intermediate pipe; 7. Double clamp, 23 Nm; 8, 12, 14. Nut, subject to replacement, 25 Nm; 9. Outlet pipe, do not bend the flexible section more than 10°; 10. Suspension; 11, 25. Bolt, 25 Nm; 15. Bolt, 20 Nm; 16. Support; 17. Turbocharger; 18, 20. Heat shield; 19,21,22,24. Bolt, 10 Nm; 23. Post-catalytic lambda probe "G130", 50 Nm
16.1b. Catalytic converter installation details for 1.4L models 1. Bolts, 8 Nm; 2. Gasket, subject to replacement; 3. Intermediate pipe; 4. Double clamp, 23 Nm; 5, 19. Nut, subject to replacement, 23 Nm, before screwing on, lubricate the stud with high-temperature grease G052 112A3; 6. Post-catalytic lambda probe "G130", 50 Nm; 7. Suspension; 8, 17. Bolt, 23 Nm; 9. Outlet pipe, do not bend the flexible section more than 10'; 10. Nut, subject to replacement, 23 Nm,; 11. Turbocharger assembly with exhaust manifold; 12. Bracket; 13. Heat shield; 14. Nut, subject to replacement, 16 Nm, before screwing on, lubricate the stud with high-temperature grease G052 112A3; 15. Reinforcing retainer; 16. Pre-catalytic lambda probe "G39", 50 Nm; 18. Catalytic converter with outlet pipe
16.1c. Catalytic converter installation details for 1.8L models 1. Gasket, subject to replacement; 2. Nut, subject to replacement, 40 Nm, before screwing on, lubricate the stud with high-temperature grease G 052 112 A3; 3. Pre-catalytic lambda probe "G39", 50 Nm; 4. Catalytic converter with exhaust pipe, do not bend the flexible section more than 10°; 5. Post-catalytic lambda probe "G130", 50 Nm; 6, 12. Suspension; 7. Bolt, 23 Nm; 8. Nut, 20 Nm; 9. Central tunnel cross member; 10. Rubber suspension; 11. Rear muffler; 13. Middle muffler; 14. Double clamp; 15. Nut, 23 Nm; 16, 17. Suspension
16.1d. Particulate filter and front exhaust pipe installation details for 2.0 models (cFHC and CFJA engines) 1, 4. Bolt, 8 Nm; 2. Hose bracket; 3. Bolt, 5 Nm; 5. The "G505" differential pressure sensor, disconnect the hoses from it only when replacing, place the sensor so that it does not touch other parts; 6. Sensor bracket 5; 7. Clamps; 8. Hoses; 9. Nut, 9 Nm; 10. Heat shield; 11. Lambda probe "G39", 50 Nm; 12. Sensor No. 4 "G648" exhaust gas temperature, 45 Nm; 13. Gasket, subject to replacement; 14. Clamp, subject to replacement, 7 Nm; 15. Sensor No. 3 "G495" exhaust gas temperature, 45 Nm; 16. Bolt, 25 Nm; 17. To the rear muffler; 18. Suspension; 19. Intake manifold with particulate filter and catalytic converter; 20. Bracket, mounted on the cylinder block; 21. Pressure (control) line, 45 Nm; 22. Bracket, mounted on the cylinder head
16.1e. Particulate filter and front exhaust pipe installation details for 2.0 models (cLCB motors) 1. Gasket, subject to replacement; 2. Clamp, subject to replacement, 7 Nm; 3. Bolt, 25 Nm; 4. To the rear muffler; 5. Suspension; 6. Intake manifold with particulate filter and catalytic converter; 7. Nut, 25 Nm; 8. Bracket, mounted on the cylinder block; 9. Bracket, mounted on the cylinder head
Note: After replacing the diesel particulate filter, the soot mass value must be reset using a diagnostic tool.
2. Tighten the catalytic converter fasteners of the 1.2L engine in the following sequence. Tighten the nuts first (arrows in the illustration) by hand, then tighten the bolts (1 and 2) to 25 Nm, and then tighten the nuts to 23 Nm.
16.2. Sequence of tightening the fasteners of the catalytic converter of the 1.2L engine
