Contents: Clutch pedal sensor "G476" ⬇ Clutch pedal bracket ⬇ Eccentric spring ⬇ Master cylinder ⬇ Clutch pedal ⬇ Slave cylinder ⬇
1. Details of the pedal assembly and clutch master cylinder are shown in the accompanying illustration.
10.1 Clutch Pedal Assembly Parts
1 Engine compartment bulkhead with bracket support 3
2 Self-adhesive seal between bracket and bulkhead, replaceable, glued to bracket
3 Clutch pedal support bracket
4 Bolt
5 Eccentric spring
6 Bearing bushing
7 Pedal axle
8 Clutch pedal
9 Support
10 Seal between cylinder 11 and bracket 3, subject to replacement
11 Clutch master cylinder
12 Clutch pedal position sensor "G476"
13 Clutch hydraulic line retainer
14 Plastic tube or rubber hose
15 Self-locking nuts, 3 pcs., 25 Nm, subject to replacement
16 Nut, 25 Nm, subject to replacement
17 Clutch pedal stop
Clutch pedal sensor "G476"
2. Remove the air cleaner (see Chapter 4) and the battery with its holder (see Chapter 5).
3. If there is a line connected directly below the master cylinder (1 in illustration 5.8) hydraulic clutch drive (plastic or tube/hose), it should be removed. To do this, remove the plastic hose (3) from the master cylinder and plug it (but do not squeeze too much, because this will damage the hose), then use a screwdriver to pull out the retainer (2) until it stops and disconnect the line (1).
4. Disconnect the connector (4 in illustration 5.8) sensor "G476" and unhook it (arrow) from the master cylinder.
5. Installation is carried out in the reverse order. If the lower tube was disconnected, make sure that it is securely fixed when connecting.
Clutch pedal bracket
6. Remove the sensor "G476" (see subsection above), without disconnecting the electrical wiring from it.
7. Place a cloth on the floor covering in the driver's footwell to collect the brake fluid.
8. Remove the driver's storage compartment and the lower plastic steering column trim (see Chapter 11).
9. Remove the air duct in the driver's footwell.
10. If equipped, remove the knee airbag strut.
(Data copied from the portal: skodabook)
11. Release the master cylinder rod support using T10005 pliers (see accompanying illustration).
10.11 Releasing the master cylinder rod holder
12. Release the locking tab (In the accompanying illustration) and pull the master cylinder out of the bracket in the direction of the arrows (1 and 2).
10.12 Separating the master cylinder from the clutch pedal
13. Give the nuts (2 on the accompanying illustration) and remove the bracket (1).
10.13 Bracket fastening
14. Installation is carried out in the reverse order. Use new gaskets and bracket mounting nuts; tighten them to 20 Nm.
Eccentric spring
15. Move the driver's seat back and raise the steering column.
16. Follow the steps described in paragraphs 8-10.
17. Give the nut (2 on the accompanying illustration) and pull out the axle bolt (5) to detach the clutch pedal (1) from the bracket (3).
10.17 Removing the spring
Note: The pedal remains hanging on the working cylinder rod. Tilt the pedal down slightly and remove the eccentric spring (4) from the bracket.
18. Insert the eccentric spring (2 on the accompanying illustration) into the bracket from above, holding its end in the installation position with the T10178 device. Insert the axle into the spring, lightly press the clutch pedal (1), finally insert the axle and tighten the new self-locking nut with a force of 25 Nm.
10.18 Installing the spring
Master cylinder
19. Remove the pedal bracket (see the relevant subsection above).
20. Release the master cylinder rod support using T10005 pliers (see illustration 10.11).
21. Insert the spacer (And in the illustration 10.12) 40 mm long between the pedal and the stopper and press the pedal into the spacer. Release the locking tab (B) and pull the master cylinder out of the bracket in the direction of the arrows (1 and 2).
22. Pull the pedal back completely, connect the support (2 on the accompanying illustration) to the rod (1) of the master cylinder.
10.22 Installing the support on the rod
23. Insert the spacer (And on the accompanying illustration) 40 mm long between the pedal and the stopper and press the pedal into the spacer. Hook the master cylinder into the bracket in the direction of the arrows (1 and 2).
10.23 Fixing the cylinder in the bracket
24. Press the rod (1 on the accompanying illustration) master cylinder in the direction of the arrow until the support (2) is fixed in the clutch pedal with a distinct sound.
10.24 Fixing the cylinder in the pedal
25. Install the pedal bracket.
Clutch pedal
26. Remove the eccentric spring (see paragraphs 16-19).
27. Release the master cylinder rod holder using T10005 pliers (see illustration 10.11) and remove the clutch pedal.
28. Installation is performed in the reverse order. The process of connecting the pedal to the master cylinder rod is described in the subsection above.
Slave cylinder
29. Remove the manual transmission (see section 5).
30. Remove the retaining ring with a screwdriver (2 on the accompanying illustration) and disconnect the bleed nipple body (4) from the actuator cylinder (1).
10.30 Removing the bleed nipple housing
31. Remove the bolts (see accompanying illustration) and remove the slave cylinder with the release bearing.
10.31 Actuator cylinder mounting bolts
32. Installation is performed in the reverse order. Tighten the slave cylinder fasteners evenly, in small steps. After installation, bleed the clutch hydraulic drive (see Section 9 Chapter 1).