Contents: Petrol engine 1.2 l ⬇ Petrol engine 1.4 l ⬇ Petrol engines 1.8 l ⬇ Diesel engine 1.6 l ⬇ Diesel engines 2.0 l ⬇
Petrol engine 1.2 l
Type - Petrol, 4-cylinder, in-line, SOHC turbocharged
Designation - CBZB
The firing order of the cylinders is 1-3-4-2
Cylinder diameter // piston stroke, mm — 71.0 // 75.6
Cylinder capacity, cm³ → 1197
Maximum power, kW (hp) at 5000 rpm 77 (105)
Maximum torque, Nm at 1500-3500 rpm — 175
Compression ratio: 10.0:1
Compression pressure, bar
- New engine - 10-15
- Minimum acceptable - 7
Maximum permissible variation in compression pressure in different cylinders, bar — 3
Engine oil pressure at which the D/V operates, bar — 0.3 - 0.7
Engine oil pressure at 80°C and 2000 rpm, bar — Not less than 2.0
Engine oil pressure for opening the pressure reducing valve, bar — No more than 7.0
Engine oil pressure for opening the oil injector valve, bar - 2.0
Maximum permissible axial clearance of the camshaft, mm - 0.40
Inlet/outlet valve plate diameter, mm — 35.5 // 30.0
Inlet//outlet valve stem diameter, mm — 5.98 // 5.96
Length of intake and exhaust valve, mm — 98.67 // 98.36
The angle of the working chamfer of the inlet and outlet valve is 44° 50'
Play of the new valve in the guide bushing (when measured, the end of the valve stem is flush with the end of the sleeve), mm - 0.8
Nominal piston diameter // cylinder, mm — 70.95 //71.00
Maximum permissible deviation of the actual cylinder diameter¹ from nominal, mm — 0.08
Maximum permissible deviation of the actual piston diameter² from the nominal, mm — 0.04
Clearances in the locks of new // used piston rings (the ring is inserted into the cylinder perpendicular to its axis at a distance of 15 mm from the lower edge of the cylinder), mm
- Upper compression ring - 0.20÷0.40 // 1.0
- Lower compression ring — 0.40÷0.60 // 1.0
- Oil scraper ring — 0.25÷0.75 // no data
Clearance of new/used piston rings in piston grooves, mm
- Upper compression ring - 0.03÷0.09 // 0.15
- Lower compression ring — 0.02÷0.06 // 0.15
Oil scraper ring - Not measurable
¹Measured at three cylinder depths (in the center and at a distance of 10 mm from the upper and lower edges), each time - in two mutually perpendicular directions (total - 6 measurements).
²Measured at a distance of 7 mm from the lower edge of the piston skirt perpendicular to the axis of the piston pin.
Petrol engine 1.4 l
Type - Petrol, 4-cylinder, in-line, DOHC, turbocharged
Designation - SAKHA
The firing order of the cylinders is 1-3-4-2
Cylinder capacity, cm³ — 1390
Cylinder diameter // piston stroke, mm — 76.5 // 75.6
Maximum power, kW (hp) — 90 (122) at 5000 rpm
Maximum torque, Nm - 200 at 1500-4000 rpm
Compression ratio - 10.0
Compression pressure, bar
- New engine - 10-15
- Minimum acceptable - 7
Maximum permissible variation in compression pressure in different cylinders, bar — 3
Engine oil pressure at which the D/V operates, bar — 0.3 - 0.7
Engine oil pressure at 80°C and 2000 rpm, bar — Not less than 2.0
Engine oil pressure for opening the pressure reducing valve, bar — No more than 7.0
Maximum permissible deviation from flatness of the lower mating surface of the cylinder head (processing is not allowed), mm - 0.05
Minimum permissible cylinder head height, mm — 108.25
Minimum permissible distance from the end of the valve stem to the plane of the cylinder head (controlled during valve seat processing), mm - 7.6
Maximum permissible axial clearance of the camshaft (with the camshaft housing removed and the end cover installed), mm - 0.4
Inlet/outlet valve plate diameter, mm — 29.5 // 26.0
Inlet//outlet valve stem diameter, mm — 5.973 // 5.953
Length of inlet//outlet valve, mm — 100.9 // 100.5
The angle of the working chamfer of the inlet and outlet valve is 45°
Dimensions for machining the inlet/outlet valve seat (values are given for 1.4 l engines), mm a. Diameter 28.7 // 25.0; b. Maximum processing size (the difference between the current and minimum permissible distance from the end of the valve stem to the upper plane of the cylinder head, see above); p. 1.5 1.8 // about 1.8; Z. Lower surface of the cylinder head; α. Valve seat angle (45°); β. Upper correction angle (30°); γ. Lower correction angle (60°)
Play of the new intake and exhaust valve in the corresponding guide bushing (when measured, the end of the valve stem is flush with the end of the sleeve), mm - 0.8
Nominal piston diameter, mm — 76.46
Maximum permissible deviation of the actual cylinder diameter¹ from nominal, mm — 0.08
Maximum permissible deviation of the actual piston diameter² from the nominal, mm — 0.04
Clearances in the locks of new // used piston rings (the ring is inserted into the cylinder perpendicular to its axis at a distance of 15 mm from the lower edge of the cylinder), mm
- 1st compression ring — 0.20÷0.40 // 1.0
- 2nd compression ring — 0.40÷0.60 // 1.0
- Oil scraper ring — 0.20÷0.80 // no data
Clearance of new/used piston rings in piston grooves, mm
- 1st compression ring — 0.04÷0.08 // 0.15
- 2nd compression ring — 0.02÷0.06 // 0.15
- Oil scraper ring - Not measured
Nominal diameter of the main // connecting rod journal of the crankshaft, mm — 54.00 // 47.80
Crankshaft axial clearance, mm
- New shaft - 0.07÷0.24
- Wear limit - 0.26
¹Measured at three cylinder depths (in the center and at a distance of 10 mm from the upper and lower edges), each time - in two mutually perpendicular directions (total - 6 measurements).
²Measured at a distance of 12 mm from the lower edge of the piston skirt perpendicular to the axis of the piston pin.
Petrol engines 1.8 l
Type - Petrol, 4-cylinder, in-line, DOHC, turbocharged
Designations - CDAA/CDAB
The firing order of the cylinders is 1-3-4-2
Cylinder capacity, cm³ — 1798
Cylinder diameter // piston stroke, mm — 82.5 // 84.2
Maximum power, kW (hp)
- CDAA118 (160) at 4500-6200 rpm
- CDAB112 (152) at 4300-6200 rpm
Maximum torque at 1500-4500 rpm, Nm — 250
Compression ratio - 9.6:1
Compression pressure, bar
- New engine - 11-14
- Minimum acceptable - 7
Maximum permissible variation in compression pressure in different cylinders, bar — 3
Engine oil pressure at which the D/V is triggered, bar
- D/V "F378" low pressure engine oil (upper) — 0.55 - 0.85
- D/V "F22" engine oil pressure (lower) - 2.15 - 2.95
Engine oil pressure at 80°C, bar
- At idle speed - 1.2 - 2.1
- At 2000 rpm (up to 1000 km of mileage) allowed - 3.0 - 4.0
- At 2000 rpm (more than 1000 km mileage) — 1.6-2.1
- At 3700 rpm - 3.0 - 4.0
Engine oil pressure for opening the oil injector valve, bar — 1.6 - 1.9
Maximum permissible deviation from flatness of the lower mating surface of the cylinder head, mm — 0.05
Maximum permissible runout of the camshaft, mm - 0.04
Inlet/outlet valve plate diameter, mm ±0.10 — 33.85 // 28.0
Inlet//outlet valve stem diameter, mm ±0.007 — 5.98 // 5.965
Length of intake and exhaust valve, mm — 103.97 // 101.87
The angle of the working chamfer of the inlet and outlet valve is 45°
Play of the new valve in the corresponding guide bushing (measured on the plate when the end of the valve stem is flush with the end of the sleeve), mm - 0.8
Nominal piston diameter // cylinder, mm — 82.465 // 82.51
Maximum permissible deviation of the actual cylinder diameter¹ from nominal, mm — 0.08
Maximum permissible deviation of the actual piston diameter² from the nominal, mm — 0.04
Clearances in the locks of new // used piston rings (the ring is inserted into the cylinder perpendicular to its axis at a distance of 15 mm from the lower edge of the cylinder), mm
- Compression rings - 0.20±0.40 // 0.8
- Oil scraper ring — 0.25±0.50 // 1.0
Clearance of new/used piston rings in piston grooves, mm
- Compression rings - 0.06±0.09 // 0.20
- Oil scraper ring — 0.03±0.06 // 0.15
Axial clearance of connecting rod bearings, mm
- New - 0.10 // 0.35
- Wear limit - 0.40
Nominal diameter of crankshaft journals, mm
(Information taken from this resource: skodabook.ru)
- Root - 58.00
- Connecting rod - 47.80
Crankshaft axial clearance, mm
- New shaft - 0.07÷0.23
- Wear limit - 0.30
¹Measured at three cylinder depths (in the center and at a distance of 10 mm from the upper and lower edges), each time - in two mutually perpendicular directions (in total - 6 dimensions).
²Measured at a distance of 10 mm from the lower edge of the piston skirt perpendicular to the axis of the piston pin.
Diesel engine 1.6 l
Type - Diesel, 4-cylinder, in-line, DOHC, turbocharged
Designation - CAYC
The firing order of the cylinders is 1-3-4-2
Cylinder capacity, cm³ — 1598
Cylinder diameter // piston stroke, mm — 79.5 // 80.5
Maximum power, kW (hp) at 4400 rpm — 77(105)
Maximum torque, Nm at 1500-2500 rpm — 250
Compression ratio: 16.5:1
Compression pressure, bar
- New engine - 25-31
- Minimum allowed - 19
Maximum permissible variation in compression pressure in different cylinders, bar — 5
Engine oil pressure at which the D/V operates, bar — 0.3 - 0.6
Engine oil pressure at 80°C, bar
- At idle speed not less than - 0.5
- At 2000 rpm not less than - 2.0
Engine oil pressure for opening the pressure reducing valve, bar no more than - 7.0
Maximum permissible deviation from flatness of the lower mating surface of the cylinder head (processing is not allowed), mm - 0.1
Axial play of camshafts (the shaft is laid in the removed bed), mm
- Denomination - 0.048: 0.118
- Wear limit - 0.17
Inlet/outlet valve plate diameter, mm — 26.50÷26.70 // 24.40÷24.60
Inlet/outlet valve stem diameter, mm — 5.968÷5.982 // 5.958÷5.972
Length of intake and exhaust valve, mm — 99.30 // 99.10
The angle of the working chamfer of the inlet and outlet valve is 45°
Play of the new valve in the corresponding guide bushing (when measured, the end of the valve stem is flush with the end of the sleeve), mm - 1.3
Nominal piston // cylinder diameter, mm — 79.45 // 79.50
Maximum permissible deviation of the actual cylinder diameter¹ from nominal, mm — 0.10
Maximum permissible deviation of the actual piston diameter² from the nominal, mm — 0.04
Clearances in the locks of new // used piston rings (the ring is inserted into the cylinder perpendicular to its axis at a distance of 15 mm from the lower edge of the cylinder), mm
- Compression rings - 0.20÷0.40 // 1.0
- Oil scraper ring — 0.25÷0.50 // 1.0
Clearance of new/used piston rings in piston grooves, mm
- 1st compression ring — 0.06÷0.09 // 0.25
- 2nd compression ring — 0.05÷0.08 // 0.25
- Oil scraper ring — 0.03÷0.06 // 0.15
Maximum permissible axial clearance of connecting rod bearings, mm — 0.37
Nominal diameter of the main // connecting rod journal of the crankshaft, mm — 54.00 // 47.80
Crankshaft axial clearance, mm
- New shaft - 0.07÷0.17
- Wear limit - 0.37
Pressing depth of needle bearing into crankshaft (engines CFHC, CFJA, CLCB), mm — 1.5÷1.8
¹Measured at three cylinder depths, each time in two mutually perpendicular directions (total - 6 measurements).
²Measured at a distance of 15 mm from the lower edge of the piston skirt perpendicular to the axis of the piston pin.
Diesel engines 2.0 l
Type - Diesel, 4-cylinder, in-line, DOHC, turbocharged
Designations - CBDB, CEGA, CFHA/CFHC/CFHF, CFJA, CLCA/CLCB
The firing order of the cylinders is 1-3-4-2
Cylinder capacity, cm³ — 1968
Cylinder diameter // piston stroke, mm — 81.0 // 95.5
Maximum power, kW (hp) at 4200 rpm
- CBDB, CFHC, CLCB — 103 (140)
- CEGA, CFJA — 125 (170)
- CFHA, CFHF, CLCA — 81 (110)
Maximum torque, Nm
- CBDB, CFHC, CLCB — 320 at 1750-2500 rpm
- CEGA, CFJA - 350 at 1750-2500 rpm
- CFHA, CFHF - 280 at 1500-2500 rpm
Compression ratio - 16.5
Compression pressure, bar
- New engine - 25-31
- Minimum allowed - 19
Maximum permissible variation in compression pressure in different cylinders, bar — 5
Engine oil pressure at which the D/V is triggered, bar
- CBDB and CEGA — 0.55 - 0.85
- CFHA/CFHC/CFHF, CFJA, CLCB — 0.3 - 0.6
Engine oil pressure at 80°C, bar
At idle speed
- CBDB, CEGA, CFHA//CFHF - not less than 0.8
- CFHC, CFJA, CLCB — not less than 0.5
At 2000 rpm
- CBDB, CEGA, CFHC, CFJA, CLCB - at least 2.0
- CFHA and CFHB - not less than 1.5
Engine oil pressure for opening the pressure reducing valve, bar
- CBDB and CEGA - no more than 7.0
- CFHA and CFHB - no more than 5.0
- CFHC, CFJA, CLCB — no more than 4.5
Maximum permissible deviation from flatness of the lower mating surface of the cylinder head (processing is not allowed), mm
- Engines CFHC, CFJA, CLCB - 0.1
- Engines CBDB, CEGA, CFHA/CFHF - 0.05
Maximum permissible axial clearance of camshafts (the shaft is laid in the removed bed), except CEGA engine, mm - 0.17
Inlet/outlet valve plate diameter, mm
- Engines CBDB, CEGA, CFHC, CFJA, CLCB - 26.60 // 26.00
- Engines CFHA/CFHF - 28.10 // 26.0
- Inlet/outlet valve stem diameter, mm — 5.975 // 5.965
Length of intake and exhaust valve, mm —99.30 // 99.10
The angle of the working chamfer of the inlet and outlet valve is 45°
Play of the new valve in the corresponding guide bushing (when measured, the end of the valve stem is flush with the end of the sleeve), mm - 1.3
Nominal diameter of piston // cylinder, mm
- Engines CBDB, CEGA, CFHC, CFJA, CLCB - 80.96 //81.01
- Engines CFHA/CFHF - 79.45 // 79.50
Maximum permissible deviation of the actual cylinder diameter¹ from nominal, mm — 0.10
Maximum permissible deviation of the actual piston diameter² from the nominal, mm — 0.04
Clearances in the locks of new // used piston rings (the ring is inserted into the cylinder perpendicular to its axis at a distance of 15 mm from the lower edge of the cylinder), mm
- Compression rings - 0.20÷0.40 // 1.0
- Oil scraper ring — 0.25÷0.50 // 1.0
Clearance of new/used piston rings in piston grooves, mm
- 1st compression ring — 0.06÷0.09 // 0.25
- 2nd compression ring — 0.05÷0.08 // 0.25
- Oil scraper ring — 0.03÷0.06 // 0.15
Maximum permissible axial clearance of connecting rod bearings (engines CBDB, CEGA, CFHA/CFHF), mm - 0.37
Nominal diameter of main/connecting rod journal of crankshaft, mm
- Engines CBDB, CEGA, CFHC, CFJA, CLCB - 54.00 // 50.90
- Engines CFHA/CFHF - 54.00 // 47.8
Crankshaft axial clearance, mm
- New shaft - 0.07÷0.17
- Wear limit - 0.37
Pressing depth of needle bearing into crankshaft (engines CFHC, CFJA, CLCB), mm — 1.5÷1.8
¹Measured at three cylinder depths, each time in two mutually perpendicular directions (total - 6 measurements).
²Measured at a distance of 10 mm from the lower edge of the piston skirt perpendicular to the axis of the piston pin.
