Contents: Removal a radial ball bearing ⬇ Pressing out the gear for 5th gear ⬇ Pressing in the 5th gear pinion ⬇ Pressing in a radial ball bearing ⬇
Removal a radial ball bearing
1. Remove the retaining ring from the drive shaft.
2. Install the clamping device (MP3-453 (VW431)) and the clamping plate (MP3-467 (40-105)) on the drive shaft, as shown in the figure below.
3. Install the puller (B) into the perimeter groove for the retaining ring in the bearing.
A. Remover (Kukko 18/1); B. Split puller 12...75 mm (Kukko 17/1)
Pressing out the gear for 5th gear
A. Split puller 22... 115 mm (Kukko 17/2)
Pressing in the 5th gear pinion
The groove (arrow) on the gear should point upwards.

Pressing in a radial ball bearing
Position for assembling radial ball bearing
The snap ring groove must point upwards (arrow A) and the shoulder (arrow B) must point towards the 5th gear.
Note: Install the mandrel so as not to damage the seal (arrow C) of the bearing.
- Determine the thickness of the retaining ring and install it.

Determining the thickness of the retaining ring
- Install the 1.86 mm thick snap ring (A) into the groove of the drive shaft and press it upward.
- Using a feeler gauge (C), measure the distance between the radial ball bearing (B) and the installed snap ring (A).
- Remove the retaining ring that was needed for the measurement.
- Determine the retaining ring according to the table.
The following retaining rings are available:
| Measured value (mm) | Retaining ring thickness (mm) | Axial clearance (mm) |
| 0,01... 0,05 | 1,86 | 0,01... 0,05 |
| 0,05... 0,07 | 1,89 | 0,01... 0,05 |
| 0,07...0,10 | 1,92 | 0,01... 0,05 |
| 0,10... 0,13 | 1,95 | 0,01... 0,05 |
| 0,13... 0,16 | 1,98 | 0,01... 0,05 |
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