Note: The intake manifold with the intercooler form a single piece.
Remove the front upper coolant pipe. Remove the high pressure line. Remove air filter.
Remove screws -arrows-. Loosen clamp -2- and remove air duct -1-.
Disconnect connector -4-. Loosen clamps -1, 2- and disconnect fuel hoses. Remove screws -3- and lay fuel hoses back.
Unlock catch -arrow-, disconnect vacuum hose -1-. Remove screw -3- and remove vacuum hose -2-.
For vehicles with engine code CRKB
Remove the radiator fan shroud. Disconnect connector -1-. Loosen clamp -2-.
All
Disconnect and release connectors.
1. Charge air temperature sender after intercooler -G811 -
3. Charge pressure sender -G31 -
4. Intake air temperature sender -G42-
5. Throttle valve unit -J338-
Remove screws -2, 7- and remove coolant hose -6-. Remove screw -1- for oil dipstick guide tube. Loosen nut -5- and remove bracket -6- from double screw -4-. Unscrew screws -4, 7-, Unscrew screws -2, 3- of intake manifold bracket.
Remove screws -10...1- using XZN 10 tool -T10501- and remove intake manifold with intercooler.
Installation
Install a new cylinder head gasket on the mounting pins
Attention! Avoid damage to the mating surface of the intake manifold due to contact with the mounting pins.
Tighten screws -1...10- to the specified torque in the order given.
Installation in reverse order.
Note: Replace gasket.
Install the air filter. Install the high pressure fuel line. Install the front upper coolant pipe.