17.1a Installation details of the middle and rear mufflers of the 3.6L models
1 Double clamp
2 Bracket
3 Bolt, 23 Nm
4 Rubber suspension
5 Central and rear parts of the exhaust system, replaced as an assembly
6 Suspension
7 Nut, 20 Nm
8 Central tunnel cross member
17.1b Installation details of the middle and rear mufflers of 1.4L models
1 Central and rear parts of the exhaust system, replaced as an assembly
2, 8 Rubber suspension
3 Bracket
4 Bolt, 23 Nm
5 Front cross member of the central tunnel
6 Suspension
7 Rear cross member of the central tunnel
17.1c Exhaust system parts for 1.8L models (bZB engine)
1 Gasket, subject to replacement
2 Nut, subject to replacement, 40 Nm, before screwing on, lubricate the stud with high-temperature grease G052 112A3
3 Pre-catalytic lambda probe "G39", 55 Nm
4 Catalytic converter with exhaust pipe, do not bend the flexible section more than 10°
5 Front Double Clamp
6 Nut, 25 Nm
7 Front cross member of the central tunnel
8, 14 Suspension
9 Rear cross member of the central tunnel
10, 12 Rubber suspension
11 Central and rear parts of the exhaust system, replaced as an assembly
13 Bracket
17.1d Exhaust system parts for 1.8L AWD models (cDAA/CDAB engines)
1 Gasket, subject to replacement
2 Nut, subject to replacement, 40 Nm, before screwing on, lubricate the stud with high-temperature grease G052 112A3
3 Pre-catalytic lambda probe "G39", 55 Nm
4 Catalytic converter with exhaust pipe, do not bend the flexible section more than 10°
5 Post-catalytic lambda probe "G130", 55 Nm
6 Central and rear parts of the exhaust system, replaced as an assembly
7, 13, 14 Suspension
8 Bolt, 23 Nm
9 Nut, 20 Nm
10 Central tunnel cross member
11 Rubber suspension
12 Front Double Clamp
17.1e Exhaust system parts for 2.0L diesel models (cFFB, CFGB engines)
1 Central and rear parts of the exhaust system, replaced as an assembly
2, 3 Rubber suspension
4, 11 Bracket
5, 12, 13, 20, 22 Bolt, 25 Nm
17.1f Installation details of the central and rear part of the exhaust system of 2.0L diesel models (cLJA engine)
2. On all models, the middle and rear mufflers are installed at the factory as a single unit. If necessary, on diesel models with a CLJA engine, after removing the muffler assembly, they can be replaced separately by cutting the pipe and connecting its parts with a clamp, as described below.
3. Place of incision (2 on the accompanying illustration) marked on the outer surface of the pipe. Marks (1 and 3) indicate the locations of the double clamp (4).
17.3 Cut mark (2) and clamp installation marks (1 and 3) (4)
4. The ends of the clamp bolts should not be lower than the bottom of the pipe. The rear muffler should be positioned so that the distances (and in the accompanying illustrations) between the pipe and the bumper were equal to each other, and the distance (b) was equal for both pipes.
17.4 Aligning the rear muffler
5. To position the exhaust pipe without tension, loosen the double clamp nuts (1 in illustration 17.5a) and correctly set the intermediate relative to the mark at a distance (a) - 5 mm and tighten the nuts by hand. Then press the exhaust pipe forward so that the distance (a in figure 17.5 B) between the suspension/body and the suspension/middle muffler was 7-9 mm. Then tighten the double clamp nuts with a force of 25 Nm.
17.5a Clamp position (the arrow points forward)
17.5b Pre-tensioning of support
(Source of the article web resource: SkodaBook)
