17.1а Installation details of the middle and rear mufflers of 3.6 l models
1 Double clamp
2 Bracket
3 Bolt, 23 Nm
4 Rubber hanger
5 Central and rear parts of the exhaust system, replaced as an assembly
6 Hanger
7 Nut, 20 Nm
8 Crossbar of the central tunnel
17.1b Fitting details for middle and rear muffler on 1.4L models
1 Central and rear parts of the exhaust system, replaced as an assembly
2, 8 Rubber hanger
3 Bracket
4 Bolt, 23 Nm
5 Front cross member of the central tunnel
6 Hanger
7 Rear cross member of the central tunnel
17.1c Details of the exhaust system of 1.8 l models (BZB engine)
1 Gasket, to be replaced
2 Nut, to be replaced, 40 Nm, lubricate the stud with high-temperature grease G052 112AZ before screwing
3 Pre-catalytic lambda probe "G39", 55 Nm
4 Catalytic converter with downpipe, do not kink flexible section more than 10°
5 Front double collar
6 Nut, 25 Nm
7 Front cross member of the central tunnel
8, 14 Hanger
9 Rear cross member of the central tunnel
10, 12 Rubber suspension
11 Central and rear parts of the exhaust system, replaced as an assembly
13 Bracket
17.1d Exhaust parts for 1.8l AWD models (CDAA/CDAB motors)
1 Gasket, to be replaced
2 Nut, to be replaced, 40 Nm, lubricate the stud with high-temperature grease G052 112AZ before screwing
3 Pre-catalytic lambda probe "G39", 55 Nm
4 Catalytic converter with downpipe, do not kink flexible section more than 10°
5 Post-catalytic lambda probe "G130", 55 Nm
6 Central and rear parts of the exhaust system, replaced as an assembly
7, 13, 14 Hanger
8 Bolt, 23 Nm
9 Nut, 20 Nm
10 Crossbar of the central tunnel
11 Rubber hanger
12 Front double collar
17.1e Details of the exhaust system of diesel models 2.0 l (motors CFFB, CFGB)
1 Central and rear parts of the exhaust system, replaced as an assembly
2, 3 Rubber hanger
4, 11 Bracket
5, 12, 13, 20, 22 Bolt, 25 Nm
17.1f Installation details of the center and rear exhaust system of 2.0L diesel models (CLJA engine)
2. On all models, the middle and rear mufflers are factory-installed as a single unit. If necessary, on diesel models with a CLJA engine, after removing the muffler assembly, they can be replaced individually by cutting the pipe and connecting its parts with a clamp, as described below.
3. Place of incision (2 to resist. illustrations) marked on the outer surface of the pipe. Tags (1 and 3) indicate the installation locations of the double clamp (4).
17.3 Cut mark (2) and labels (1 and 3) clamp installation (4)
4. The ends of the clamp bolts must not be below the bottom of the pipe. The rear muffler should be positioned so that the distances (and on the opposite illustrations) between the pipe and the bumper were equal to each other, and the distance (b) was the same for both pipes.
17.4 Aligning the rear muffler
5. To expose the exhaust pipe without tension, loosen the nuts of the double clamp (1 in illustration 17.5a) and correctly set the intermediate one with respect to the mark at a distance (A) - 5 mm and hand-tighten the nuts. Then press the exhaust pipe forward so that the distance (and in illustration 17.5b) between suspension / body and suspension / middle muffler was 7-9 mm. After that, tighten the nuts of the double clamp with a force of 25 Nm.
17.5a Clamp position (arrow pointing forward)
17.5b Support pretension