Primary and secondary shafts, differential and gear shift forks
1 – retaining ring (replace the ring every time); 2 – gear for 4th gear (assembly position); 3 – retaining ring (for the 3rd gear, determine the thickness again); 4 – gear for 3rd gear; 5 – gear for 2nd gear; 6 – needle bearing (for 2nd gear); 7 – sliding clutch with carriage (hub) of synchronizer for 1st and 2nd gears; 8 – gear for 1st gear; 9 – adjusting washer; 10 – Hexagon head screw, 25 Nm + turn another 90°; 11 – bearing mount (with outer ring/tapered roller bearing, large, and stop for reverse gear); 12 – secondary (driven) shaft; 13 – differential; 14 – seal (if present, replace it; otherwise, lubricate the contact area with a sealing agent); 15 - O-ring (for shaft with flange on the left side; replace); 16 – retaining ring (mounted in combination with compression springs behind flange shafts; when the flange shaft is removed it holds the tapered ring, thrust bearing and compression spring in their position; 17 – conical ring; 18 – adjusting washer; 19 – compression spring for shaft with flange; 20 – shaft with flange; 21 – conical screw, 25 Nm; 22 – Clutch pressure plate rod; 23 – clutch housing; 24 – reverse gear pinion; 25 – reverse gear shaft 26 – primary (drive) shaft (before starting assembly, you need to press out the radial ball bearing (arrow); 27 – Adjusting washer 28 – Reverse gear shift fork 29 – Compression spring 30 – 1st and 2nd gear shift fork 31 – 3rd and 4th gear shift fork 32 – Gear shift bridge with 5th gear shift tube 33 – Gear shift fork rod 34 – Compression spring
Necessary special tools, measuring instruments and devices: sealing agent "AMV18820003".
Adjustment of the primary (drive) shaft is not necessary. After repair, however, it is necessary to reinstall the provided adjusting washer, manufactured by the manufacturer. It is also possible that no adjusting washer is installed. In this case, assemble without an adjusting washer. When replacing a bearing or clutch housing or gearbox housing, the use of a washer is no longer necessary.
