Main technical characteristics Master brake cylinder Front brakes FS-III Front brakes FN-III Rear disc brakes С 38 Rear drum brakes
FS-III front brakes — appearance 1. Brake disc 2. Mounting screw, 4.5 Nm 3. Brake pads 4. Brake caliper assembly 5. Guide bolt 6. Plug 7. Sleeve 8. Brake hose with support, hollow mounting screw and O-rings 9. Front wheel hub instead of bearing 10....
Replacing brake pads and brake caliper (brake FS-III) Removing 1. Remove the front wheel. Note. Mark when removing those friction linings (internal, external), to be reused. They must be re-mounted in the same place, otherwise the braking effect will be uneven. When...
Removal and installation of a brake caliper (brake FS-III) Note. Necessary special devices, control and measuring devices, as well as auxiliary means. Pedal presser, e.g. -VAG 1869/2-. Removing Note. This working method only applies to the replacement or subsequent repair work...
Brake caliper — appearance (brake FS-III) 1. Dust cap 2. Air bleed screw, 10 Nm (Before screwing in, lightly grease the thread with lithium-containing grease -G 052 150 A2-) 3. Bearing sleeve 4. Guide pin, 30 Nm 5. Caps 6. Disc brake caliper 7. O-ring 8. Piston...
Disassembly and assembly of the brake caliper (brake FS-III) Disassembly 1. Press the piston out of the disc wheel brake caliper with compressed air. Note. Insert a wooden plank into the hole so as not to damage the piston. 2. Remove the O-ring using a plastic wedge (3409). Note....
Replacement of brake pads (brake FN-III) Removing Note. If the pads are not replaced, it is necessary to note their relative position. 1. Remove the front wheels. 2. Using a screwdriver like a lever, remove the friction lining retaining spring from the disc...
Brake caliper — appearance (brake FN-III) 1. Caps 2. Guide pin, 30 Nm 3. Bearing sleeve 4. Dust cap 5. Air release valve, 10 Nm (Before screwing in, lightly grease the thread with grease containing lithium -G 052 150 A2-) 6. Disc brake caliper 7. Disc brake...
Disassembly and assembly of the brake caliper (brake FN-III) Disassembly 1. Press the piston out of the disc wheel brake caliper with compressed air. Note. Insert a piece of wood into the hole to prevent damage to the piston. 2. Retract the cuff with a plastic wedge (3409) from...
Replacing the rear drum brake pads Removing 1. Remove the mounting bolts and remove the rear wheel. 2. Release the parking brake. 3. Remove the brake drum. 4. Move the parking brake lever (A) back to working position using a special tool (3438), as shown...
Replacing the rear disc brake pads Removing 1. Remove rear wheel assembly. 2. Move the parking brake lever in the direction of the arrow and disconnect the parking brake cable from it, as shown in the figure below. 3. Compress the parking brake cable...
Disconnecting the brake pedal from the vacuum booster rod 1. Press the brake pedal to the stop and fix it in this position. 2. Insert special tool (T10159A) and pull it towards the driver's seat while holding the brake pedal with your hand, as shown in the figure below (the...
Master brake cylinder — removal and installation Note. The master brake cylinder is not repairable. Removing 1. Remove the decorative engine cover. 2. Remove the air filter assembly (see the relevant section in chapter Intake and exhaust system ). 3. Remove the...
Check of tightness of the main brake cylinder 1. Unscrew the bleeder valve on one of the front brake calipers. 2. Connect and bleed the pressure gauge of the tester (V.A.G 1310) or (VAG 1310 A). 3. Load the brake pedal until the pressure gauge of the tester shows a...
Removal and installation of the vacuum amplifier of brakes Removing 1. Remove the decorative engine cover. 2. Remove the air filter assembly (see the relevant section in chapter Intake and exhaust system ). 3. Remove the battery and its support plate. 4. Using special equipment...
Checking, adjusting and setting values of the brake force regulator The brake force regulator is attached to the rear axle support bracket and the regulator is controlled by the spring movement of the rear axle. Examination Firmly depress the brake pedal as far as it will go and quickly...
Parking brake lever — appearance 1. Lever for engaging the parking brake system 2. Parking brake lever handle 3. Clamp 4. Adjusting nut 5. Bushing 6. Right guide tube 7. Left guide tube 8. Parking brake cable 9. Switch for parking brake indicator 10....
Parking brake cable — removal and installation 1. Release the parking brake lever. 2. Remove storage shelf and armrest. 3. Loosen the adjusting nut (3), disconnect the cables (1) parking brake drive from the leveling clamp (2). 4. Remove the wheel. 5. Raise the car....
Parking brake lever adjustment Note. Thanks to the automatic adjustment of the clearance in the rear wheel brake mechanism, there is no need to adjust the hand lever for engaging the parking brake system during operation. A new adjustment should only...
Anti-lock braking system ABS — general information Note. The ABS system belongs to the vehicle's safety systems; work on them requires detailed professional knowledge of the system. Inspection and replacement or repair work may only be carried out by a specially trained...