Car manual transmission Skoda Rapid 1

Technical data
Manual 5-speed gearbox 02R Mechanical 5-speed gearbox 02T Manual 6-speed gearbox O2U

Checking the transmission oil level (02R)
1. Remove the lower engine cover (see the corresponding section in the chapter Body ). 2. To check the transmission oil level, unscrew the screw plug (arrow) shown in the figure below. The oil level is correct when the...

Checking the transmission oil level (02T)
1. Remove the lower protective cover of the engine assembly (for more details, see the relevant section of the chapter Body ). 2. Unscrew the threaded plug of the filling hole (level control) transmission oil (arrow) as...

Mechanical 5-speed gearbox 02R — removal and installation
Removal Note. All wire connections that were loosened or disconnected during removal must be re-fastened in their original location upon reinstallation. After disconnecting and then connecting the wire connecting the...

Tightening torques for threaded connections (gearbox 02R)
1) Headless grub screw bolt M8. 2) Attaching the flywheel protective sheet.

Removal the gearbox housing cover and 5th gear (gearbox 02R)
1. Secure the gearbox with bolts (arrows) to the gearbox mounting fixture (T30109 (VW 353)), as shown in the figure below. 2. Remove the clutch release fork with the clutch release bearing. Note. If 5th gear is to be...

Installing 5th gear pinion (02R gearbox)
After installing the gearbox housing cover (arrow), tighten the mounting bolts to the specified tightening torque, as shown in the figure below. Install the clutch release fork with the clutch release bearing. Fill the...

Disassembling the 02R gearbox
1. Place a special catch basin under the gearbox. 2. Unscrew the threaded plug of the oil drain hole (arrow), drain the transmission oil into a pre-prepared bath, as shown in the figure below. 3. Secure the gearbox with...

Gearbox assembly 02R
1. Place the differential into the gearbox housing assembly. Note: Always replace the sealing rings (arrows) of the driven shaft bearing mounting bracket shown in the figure below after disassembly. Note: The...

Possible malfunctions, their causes and methods of elimination (MKP 02R)

Removal and installation of a mechanical 5-speed gearbox 02T
Removal Note. Necessary special devices, control and measuring instruments, as well as auxiliary means: Gearbox mounting device (3282). Mounting plate (3282/31). Device for removing and installing the engine and gearbox...

Disassembling the gearbox 02T
1. Secure the gearbox to the assembly stand (arrows) as shown in the figure below. 2. Place a special catch basin for fuels and lubricants. 3. Drain the transmission oil into a pre-prepared bath. 4. Remove the clutch...

Gearbox assembly 02T
1. Press the drive and driven shafts into the new radial ball bearing bracket. 2. Press the sleeve for the 5th gear needle bearing onto the drive shaft. 3. Install the drive shaft (2) and driven shaft (1) with the...

Removal and installation of a 6-speed manual gearbox 02U
Removal 1. Disconnect the negative terminal from the battery, turn off the ignition. 2. Remove the battery assembly. Remove the battery support plate. 3. Remove the air filter housing assembly (see the corresponding...

Tightening torques for threaded connections of gearbox 02U

Disassembling the gearbox 02U
1. Remove the gearbox assembly from the engine. Secure the gearbox assembly on a special stand, as shown in the figure below. 2. Place a container under the gearbox to collect fuel and lubricants. 3. Drain all...

Gearbox assembly 02U
The fifth gear pinion is mounted on the output shaft of the gearbox 1. Install the input shaft (2), output shaft (1) together with the bearing support in a special fixture (T10080), as shown in the figure below. 2....

Replacing the left shaft seal with the gearbox flange 02U
Note. Necessary special devices, control and measuring instruments, as well as auxiliary means: Universal device (MRZ-419 (VW 771). Puller (MRZ-419/37 (VW 771/37). Driving device (T10160). Receiving bath. Sealing grease...

Replacing the right shaft seal with the 02U gearbox flange (the seal and bushing form one part)
Note. Necessary special devices, control and measuring instruments, as well as auxiliary means: Universal device (MRZ-419 (VW 771). Puller (MP3-419/37 (VW 771/37). Assembly tool (MRZ-434 (3066)). Drive sleeve (T10148)...

Differential assembly — external view (gearbox 02U)
1. Gearbox housing 2. Adjusting gasket 3. Outer ring (shell) of a tapered roller bearing 4. Inner ring of tapered roller bearing 5. Differential box 6. Speedometer drive gear 7. Inner ring of tapered roller bearing 8....

Outer race of tapered roller bearing of gearbox differential 02U
Pressing out the sleeve from the clutch housing Before this, you should remove the oil seal with the sleeve of the right shaft with flange. Pressing the clip into the clutch housing There is no adjustment shim on the...

Inner rings of tapered roller bearing of differential of gearbox 02U
Removal the inner ring Before installing the puller, install the device (MRZ-467 (40-105)) on the differential box, as shown in the figure below. Note: Removal of both differential case tapered roller bearing inner...

Outer ring of tapered roller bearing of gearbox differential 02U
Removal the outer ring (cage) from the gearbox housing A - Counterpoise, for example (Kukko 22/2). B - Puller with grip of the part from the inside 46...58 mm, for example (Kukko 21/7). Pressing the outer ring into the...

Selection of differential box of gearbox 02U
Check the hole for the pin with the spring in the differential case. The hole in the differential box was adapted due to longer pins with a spring.

Gearbox differential spring pins 02U
Distinguishing between pins Pin with groove around the entire perimeter (short pin) Removal 1. Cover the inner race of the tapered roller bearing and the speedometer drive wheel to prevent possible damage and the...

Installing the bevel pinions of the differential of the 02U gearbox and the pinion pinion
1. Install the spherical bearing, pre-lubricated with transmission oil. 2. After installing both planetary gears, secure them (for example, a shaft with a flange). 3. Set the differential bevel pinions offset by 180°,...

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Rapid 1 (2012-2022)