Transmission oil level control (02R) 1. Remove the lower engine cover (see the relevant section in chapter Body ). 2. To check the height of the gear oil level, unscrew the screw plug (arrow), shown in the figure below. The oil level is correct when the...
Transmission oil level control (02T) 1. Remove the bottom protective cover of the engine assembly (see the relevant section of the chapter for more details Body ). 2. Unscrew the filling plug (level control) gear oil (arrow), as shown in the figure below....
Manual 5-speed gearbox 02R — removal and installation Removing Note. All wire connections that were loosened or disconnected during removal must be reattached in their original place during reinstallation. After disconnecting and then connecting the wire connecting the...
Removing the gearbox housing cover and 5th gear (gearbox 02R) 1. Fix the gearbox with bolts (arrows) on the gearbox mount (Т30109 (VW 353)), as shown in the figure below. 2. Remove the clutch release fork with the clutch release bearing. Note. If the 5th gear is to be reinstalled,...
5th Gear Installation (gearbox 02R) Installing the gearbox housing cover (arrow), tighten the mounting bolts to the specified tightening torque as shown in the figure below. Install the clutch release fork with the clutch release bearing. Fill the gearbox...
02R gearbox disassembly 1. Place a special trap under the gearbox. 2. Unscrew the oil drain plug (arrow), drain the gear oil into a pre-prepared bath, as shown in the figure below. 3. Fix the gearbox with bolts (arrows) on the gearbox mount...
Gearbox assembly 02R 1. Insert the differential into the gearbox housing assembly. Note. O-rings must always be replaced after disassembly (arrows) bearing bracket of the driven shaft, shown in the figure below. Note. The illustration shows...
Removal and installation of a mechanical 5-speed gearbox 02T Removing Note. Necessary special devices, control and measuring devices, as well as auxiliary means: Gear box attachment (3282). Mounting plate (3282/31). Device for removing and installing the engine and gearbox (e.g....
02T gearbox disassembly 1. Fix the gearbox on the assembly stand (arrows), as shown in the figure below. 2. Substitute a special trapping bath for combustible materials. 3. Drain the gear oil into a prepared bath. 4. Remove the clutch release...
02T gearbox assembly 1. Press the drive and driven shafts into the new deep groove ball bearing bracket. 2. Press the 5th gear needle bearing bush onto the drive shaft. 3. Install the drive shaft (2) and driven shaft (1) with bracket for...
Removal and installation of a manual 6-speed gearbox 02U Removing 1. Disconnect the negative terminal from the battery, turn off the ignition. 2. Remove the battery assembly. Remove the battery support plate. 3. Remove the air filter housing assembly (see the relevant section...
Gearbox disassembly 02U 1. Remove the gearbox from the engine assembly. Fix the gearbox assembly on a special stand, as shown in the figure below. 2. Place a container for collecting fuels and lubricants under the gearbox. 3. Drain all gear...
Gearbox assembly 02U The fifth gear is mounted on the output shaft of the gearbox 1. Install the input shaft assembly (2), output shaft (1) together with the bearing support into a special tool (Т10080), as shown in the figure below. 2....
Replacing the oil seal of the left shaft with the gearbox flange 02U Note. Necessary special devices, control and measuring devices, as well as auxiliary means: Universal fixture (MPZ-419 (VW 771). Puller (MPZ-419/37 (VW 771/37). Driving device (Т10160). Reception bath. Sealing grease (G...
Gearbox Differential Tapered Roller Bearing Outer Race 02U Pressing the clip out of the clutch housing Prior to this, the oil seal with the sleeve of the right flanged shaft should be removed. Pressing the clip into the clutch housing There is no shim on the side of the clutch...
Gearbox Differential Tapered Roller Bearing Inner Rings 02U Extraction of the inner ring Before proceeding with the installation of the puller, install the tool on the differential box (MPZ-467 (40-105)), as shown in the figure below. Note. Removing both inner races of the...
Gearbox Differential Tapered Roller Bearing Outer Ring 02U Removing the outer ring (clips) from the gearbox housing A - counter support, for example (Kukko 22/2). B - Puller with gripping the part from the inside 46... 58 mm, for example (Kukko 21/7). Pressing the outer ring...
Selection of gearbox differential box 02U Check the hole for the pin with the spring in the differential case. The hole in the differential box was adapted due to the longer pins with a spring.
Gearbox Differential Spring Pins 02U Pin differentiation Pin with groove all around (short pin) Removing 1. Cover the inner race of the tapered roller bearing and the speedometer drive wheel to prevent possible damage and the entry of chips. 2. Remove the...