Brake system — general information The car uses a dual-circuit brake system with a diagonal separation of circuits and a hydraulic drive. The front brake mechanisms are installed in two types: FS III or FS II, each of which has a floating caliper with...
Removing and installing the brake pedal Disconnecting the brake pedal from the pusher of the vacuum booster 1 - brake pedal; 2 - bracket; 3 - metal rod Pedal assembly 1 - brake pedal; 2 - overlay; 3 - plastic sleeve; 4 - axle bushing; 5 - bracket; 6, 14 -...
Replacing brake pedal bushings Brake pedal axle mount 1 - brake pedal; 2 - axle nut; 3 – an axis of a pedal of a brake; 4 - bracket Brake pedal with bushings 1 - brake pedal; 2 - plastic sleeve; 3 - axle bush 1. Disconnect the wire from the terminal...
Master brake cylinder — removal, inspection and installation Installing the master cylinder on a car 1 – main cylinder; 2 - tank; 3 - tank cap; 4 - vacuum hose; 5 - holder; 6 - brake fluid level sensor; 7 - connecting block; 8 – a hose of the main cylinder of a hydraulic drive of...
Pressure regulator (on models without ABS) Installing a pressure regulator on a car 1 - pressure regulator; 2 - lever; 3 - nut; 4 - bolt; 5 – loading spring; 6 – an arm on a beam of a back suspension bracket Pressure Regulator Parts 1, 2, 7, 10 - bolts; 3 -...
Replacing brake pads type FS III Front brake type FS III 1 - external brake shoe; 2 - internal brake shoe; 3 - support; 4 - guide pin; 5 - protective cap; 6 - elastic rod; 7 – a tip of a brake hose with a hollow bolt and a sealing ring; 8 – rotary...
Replacing the brake disc type FS III Attention! Brake discs must be replaced on both sides of the front suspension at the same time. 1. Remove the caliper from the steering knuckle without disconnecting the brake hose from it (see subsection 9.5.1 ). 2....
Caliper repair type FS III Caliper details 1 - protective cap; 2 - piston; 3 - support; 4 - air release valve; 5 – a protective cap of the valve; 6 - guide pin; 7 - protective cap; 8 - bushing; 9 – caliper cylinder; 10 - sealing ring Removing the...
Replacement of brake pads and brake disc type FS II Front brake type FS II 1 - external brake shoe; 2 - internal brake shoe; 3 - support; 4 - rubber bushing; 5 – top sleeve; 6 - spacer sleeve; 7 - guide pin; 8 - air duct; 9 - bolt; 10 - elastic rod; 11 – a tip of a brake...
Caliper repair type FS II Parts of brake caliper type FS II 1 - protective cover; 2 - piston; 3 - support; 4 - air release valve; 5 – a protective cap of the valve; 6 - spacer sleeve; 7 – top sleeve; 8 - rubber bushing; 9 – caliper cylinder; 10...
Replacing the rear drum brake pads Checking the thickness of the friction linings of the brake pads 1 - plug; 2 - brake shield Parts of the brake drum mechanism of the rear wheel 1 - front brake shoe; 2 - spring; 3 - cup; 4 – lower coupling spring; 5 -...
Replacing the rear brake drum Mixing brake pads Installing the brake drum mechanism of the rear wheel 1 - screw; 2 – brake drum; 3 - protective cap; 4 - hub nut; 5 - hub; 6 – a bolt of fastening of a brake board; 7 - brake shield assembled with a...
Replacing the rear wheel drum brake cylinder Wheel cylinder leak test 1 – wheel cylinder; 2 - scapula; 3 - protective cap Examination 1. When removing the brake drum, it is recommended to periodically check the tightness of the wheel cylinder 1 (see fig. Wheel...
Replacing the rear disc brake pads Disconnecting the parking brake cable 1 - spring clip; 2 - bolt; 3 - guide pin; 4 – a cable of a drive of a parking brake; 5 - support; 6 - hand drive lever Rear wheel disc brake parts 1 - screw; 2 - brake disc; 3 -...
Replacing the rear brake disc Attention! Brake discs must be replaced on both sides of the front suspension at the same time. 1. Remove the caliper without disconnecting the brake hose from it (see subsection 9.8 ). Suspend the caliper on a wire...
Rear Disc Brake Caliper Repair Rear wheel disc brake caliper parts 1 – a bolt of fastening of a support; 2 - protective cap; 3 - air release valve; 4 - guide pin; 5 - protective cover; 6 - guide pads; 7 - protective cap; 8 - piston; 9 - sealing ring;...
Parking brake adjustment with rear drum brakes Parking brake cable equalizer 1 - equalizer; 2 - cables; 3 - adjusting nut; 4 - thrust 1. Remove the floor console. 2. Make sure the parking brake lever is pushed all the way down. 3. To self-adjust the parking brake...
Parking brake adjustment with rear disc brakes Parking brake adjustment with rear disc brakes 1 - emphasis; 2 - lever; 3 – a cable of a drive of a parking brake; a is the distance between the lever and the stop 1. Remove the floor console. 2. Make sure the parking...
Replacing the parking brake lever Installing the parking brake lever 1 - lever; 2 - lever cover; 3 - equalizer; 4 - adjusting nut; 5 - sealing sleeve; 6 - guide tube; 7 – a cable of a drive of a parking brake; 8 - lever support; 9 – the switch of a...
Replacing the parking brake cables 1. Remove the floor console. 2. Raise and secure the rear of the vehicle. 3. Remove the wheel by first loosening the bolts of its fastening on the car standing on the ground. 4. Lower the parking brake lever all the way...
Brake Fluid Replacement Warning! Take precautions when handling brake fluid: it is toxic. Contact with brake fluid on wires, plastic or painted parts of the body can cause damage. Therefore, always put clean rags when pouring into the tank. If...
Bleeding the brake system The sequence of pumping fluid in the brake mechanisms: rear right; rear left; front right; front left; clutch drive. Attention! When bleeding the rear brakes on non-ABS models, periodically move the pressure regulator...
Anti-lock braking system (ABS) — design description ABS elements 1 - control unit; 2 - vacuum booster with the main cylinder; 3 - ASR switch; 4 – control lamp ASR; 5 - control lamp ABS; 6 – a control lamp of level of a brake liquid and inclusion of a parking brake; 7 -...
ABS Wiring Check Contact numbering (1–42) connection block of the ABS control unit 1. Before starting the test, check the fuses and replace the faulty ones. Then turn off the ignition and turn off all electrical consumers (headlights,...
Removal and installation of the ABS control unit Installing the ABS control unit 1 - control unit; 2 – a brake tube to the left forward brake mechanism; 3 - brake pipe to the right front brake mechanism; 4, 5 - brake pipes from the master cylinder; 6 – a brake tube to...
Replacing the ABS control unit Dismantling the ABS control unit 1, 2, 3, 4, 5, 6 - screws; 7 - hydraulic device; 8 - electronic unit Electronic unit with hydraulic device 1 - hydraulic device; 2 - valve body; 3 - contacts; 4 - gasket; 5 - coil; 6 -...
Replacing the wheel speed sensor wire Removing the terminal block cover 1 - connecting block; 2 - screwdriver; 3 - cover Disconnecting the wiring harness from the ABS control unit block 1 - connecting block; 2 - retainer; 3 - screwdriver Fastening of a wire...
Wheel speed sensor replacement Front wheel sensor 1. Raise and secure the front of the vehicle. 2. Disconnect the block with wires from the sensor 10 (see fig. Front brake type FS III ). 3. Unscrew the fastening bolt 9 and remove the sensor 10. 4....
Replacing sensor rings of wheel speed sensors Hub with wheel speed sensor sensor ring a - front wheel hub; b - rear wheel hub; 1 – touch ring; 2 - hub The sensor rings 1 are built into the wheel hubs 2, so the sensor ring can only be replaced as an assembly with...
Removal and installation of the switch of a signal of braking Attention! The brake light switch should be replaced at a workshop, as its installation requires a certain skill. 1. Disconnect the wire from the terminal «-» battery. 2. Remove the glove box from the driver's side. 3....