Contents: Removal ⬇ Installation ⬇
Note: Brake pads must be replaced on both sides of the vehicle's front axle.
Caution: Do not use brake fluid that is not recommended by the manufacturer. Also, do not reuse brake fluid after draining. Do not use brake fluid that has been stored for a long time in a non-sealed container, as the fluid is hygroscopic and can absorb moisture from the surrounding air. This circumstance may lead to the failure of the hydraulic drive system when using such fluid.
Caution: Always install new brake pads, and replace them on both sides of the vehicle simultaneously to prevent the vehicle from pulling when braking.
Caution: Brake fluid is very aggressive to plastic and painted parts. Therefore, avoid getting liquid on the paintwork. Otherwise, rinse the affected area with plenty of running water.
Removal
Note: When removing brake pads that are to be used again, make marks. They must be installed in their original places, otherwise there may be differences in braking of different wheels!
1. Remove the wheels.
2. Disconnect the brake pad wear indicator connector (1) as shown in the figure below.
3. Unscrew both brake caliper mounting bolts, holding the guide pins from turning.
4. Remove the brake caliper (1) and tie it with wire so that it does not hang on the brake hose and damage it.
5. Remove the brake pads (2) and (3) from the brake caliper (4) as shown in the figure below.
Caution: Always suspend the brake caliper from at least one of its mounts with the brake hose still connected using a piece of wire. Avoid hanging the caliper on the brake hose, as this may damage the hose and cause brake fluid leaks.
Cleaning
Caution: Brake dust is harmful, so cleaning the brake system with compressed air is prohibited.
1. Thoroughly clean all contact surfaces of the brake caliper and brake pads from dirt and rust.
2. Clean the brake caliper. Use only alcohol to clean the brake caliper.
Installation
Note: Before pressing the piston into the cylinder using the tool, it is necessary to pump out some of the brake fluid from the reservoir. Otherwise, if brake fluid is added as the brake pads wear out, it may leak out and cause damage.
1. Press the piston.
2. Insert the brake pads (1) with the retaining spring (2) into the recess of the brake caliper (3), as shown in the figure below.
3. Carefully install the brake caliper onto the brake caliper.
4. Secure the support port to the bracket with new, self-locking screws, holding the guides from turning.
5. Connect the brake pad wear indicator connector (1).
6. Install the wheels.
Note:
- After replacement, the brake pads must be brought into working position by repeatedly pressing the brake pedal hard with the vehicle stationary.
- After replacing the pads, check the brake fluid level.
