Attention! When replacing a double clutch, the following parts must be replaced at the same time: both engagement levers with release bearings, clutch lever spherical pin "K2", adjusting washers of release bearings. After replacing the double clutch and the indicated parts, it is necessary to re-adjust the position of the release bearings of the friction clutches "K1" And "K2". No adjustment is required if the above parts were simply removed and reinstalled. The circlip must be replaced in every case. Large clutch shim "K1 "mounted semi-circular side down on large bearing, small shim for clutch "K2" placed under the small bearing.
Do not lubricate with oil or grease! Install swivel bearing -1- and spherical pin -2-.
Insert the small actuation lever with the upper and lower parts of the guide bush. Tighten the screws to the specified torque.
Note: The attachment of the engagement lever and the entire mechanics of the engagement bearing must be dry and free of oil or grease. If necessary, clean these parts with a cloth.
Install the second "big" shift lever with certain clutch shims "K1" And "K2".
Note: Large shim for clutch "K1 "installed semicircular side down on a large bearing, small shim for clutch GK2" placed under the small bearing. The small engagement bearing and the shim are mounted on 8 grooves in only one position.
Install "small" engagement bearing. "crank", to make sure the bearing is seated correctly and the grooves are seated correctly. Check both actuation levers for correct seating.
Large clutch shim "K1", small for clutch "K2". Unscrew spindle of puller -T10373-. Install puller -T10373- on clutch. Install clutch in gearbox with puller -T10373-.
Note: The clutch automatically adjusts the working air gap. Shocks may adversely affect the adjustment device. Therefore, the clutch cannot be dropped. Also, when installing when installing the clutch, you must not drop the clutch into the gearbox.
Remove puller -T10373- from clutch. Position support bar -T10323- parallel to clutch housing flange. Adjust distances, for example with washers -B- to a total thickness of 15 mm. Secure support bar -T10323- with screws -A- and nuts. Press the clutch down with the spindle as far as it will go.
Instruction. Put your hand on the clutch while pressing. Your hand should feel a slight rattle. The rattling means that the clutch is pressed into the installation position. When the clutch is in place, a push should be felt". The clutch is pressed in as far as it will go if the circlip can be installed.
Retaining ring installation position: The thinner side of the retaining ring is facing up.
Install a new circlip - see arrow-.
Note: If the circlip is not inserted, see arrow -, the clutch will not properly engage all the way into its place.
In order for the clutch to fall into place, it should be twisted by hand on the puller. Only turn the clutch by hand, do not use a tool.
Turn by hand only. Thus, the clutch sits on the retaining ring. Do not use a tool. When pressing "clutch goes down" to the input shaft. The clutch should extend just enough to touch the circlip.
Then install the disc hub: On the disc hub is "big" tooth, so the disc is installed in only one position. On the engine side "big" the tooth is labeled - see. arrow-.
Install the disc hub with the y mark "big tooth" so that it coincides with the label on the driven disk - see. arrow-.
Install the disc hub circlip - see arrow-. Installation position: The joint of the ring must point to "ledge" on the clutch.
Turn the clutch by hand and when turning, watch "small" switch lever.
At the same time, the switch lever must remain "motionless" in your position. He must not move. If the engagement lever moves, the shim is not in the correct position.
In this case, remove the clutch again. Make sure that the adjusting shim is correctly installed - see. arrows-. The washers must be installed correctly. They must not be damaged.
Remove the plugs and reinstall both breathers - see arrows-.
Note: If the mechatronic breather is damaged during removal, it must be replaced.
After installing the gearbox, perform the -Basic setting-.