Contents: Removal ⬇ Installation ⬇
Note: A special key (Skoda #MP7-601) is required to disconnect the inner tie rod end from the rack and pinion mechanism. The key is inserted into a secure engagement with the tie rod end housing, which allows the rod to be released or tightened safely. Attempts to remove the rod without using a special key may result in damage to the components.
Removal
1. Remove the end of the appropriate rod (see section Removal and installation outer tie rod ends).
2. Thoroughly clean the surfaces of the rod and rack housing from dirt near the mounting points of the protective cover. Mark the position of the cover on the housing and rod. Release the bandages and remove the cover from both the steering gear housing and the rod.
3. Using a special key, release the inner end of the tie rod from the steering rack - hold the rack with an open-end wrench placed on the specially provided flats. Try not to create excessive load on the steering mechanism while disconnecting the end.
4. Remove the steering rack assembly. Check the inner tie rod end joint for signs of excessive slack or sticking. Make sure the tie rod is not bent or has no visible mechanical damage. Replace a defective rod. The authors of this Manual recommend replacing the tie rod protective cover regardless of its condition.
Installation
1. Screw the tip into the steering rack and tighten it to the required torque - to avoid overloading, hold the rack by the flats with an open-end wrench.
2. Check the quality of the joint packing with grease, if necessary add the required amount of grease such as Milykote Longterm 2/78, then carefully put the protective cover on the tie rod and pull it onto the steering gear housing.
3. Make sure that the cover is not twisted and align its outer edges with the marks made during dismantling. Secure the cover with bandage tapes.
4. Install the outer tie rod end in place (see section Removal and installation outer tie rod ends).