Contents: Distribution drive - assembly diagram ⬇ For engines with the letter…⬇ For engines with the letter…⬇ Locking the tensioner ⬇ Installing a tensioner with a rubber…⬇ Adjusting the position for…⬇
Distribution drive - assembly diagram
Caution: Do not disassemble the lower part of the block and the upper part of the cylinder block.
For engines with the letter designation BBM
For engines with the letter designation BBM 1 - Cylinder block with cover; 2 - Cylinder block; 3 - Crankshaft gear, for driving the balancer (balancing) shaft; 4 - Balance gear (balancing) shaft, do not remove; 5 - Oil pump chain tensioner; 6 - Oil pump; 7 - Guide bar; 8 - The sprocket of the chain drive on the crankshaft for driving the camshaft, on the crankshaft it is locked with a spring stopper; 9 - The chain drive sprocket on the crankshaft for driving the oil pump is not locked on the crankshaft; 10 - Oil pump chain; 11 - Oil pump chain sprocket; 12 - Oil pan; 13 - 9 Nm; 14 - Lid; 15 - 20 Nm + turn an additional 90° (1/4 turn); 16 - O-ring; 17 - Bushing, install on a cleaned crankshaft, install only after the timing gear cover is put on, otherwise there is a risk of damage to the sealing ring; 18 - Sealing ring, for the crankshaft on the pulley side, do not lubricate the working edge of the sealing ring with either grease or oil, before installing, remove any remaining grease on the bushing with a clean cloth; 19 - Crankshaft pulley; 20 - 90 Nm + turn an additional 90° (1/4 turn); 21 - 25 Nm; 22 - 45 Nm; 23 - 10 Nm, if there is no blue sealant in the threads of the M6 screws, replace the screw with a new one with sealant; 24 - To the intake manifold; 25 - Vacuum control valve (pCV valve); 26 - O-ring; 27 - Timing gear cover; 28 - Oil separator, clamped by clamps in the timing gear housing; 29 - 20 Nm + turn an additional 90° (1/4 turn); 30 - Camshaft drive chain; 31 - The camshaft chain sprocket is not locked onto the camshaft, but only pushed on; 32 - Bolt, 18 Nm; 33 - Tension bar; 34 - Hydraulic tensioner for the camshaft drive chain
For engines with the letter designation BZG
For engines with the letter designation BZG 1 - Cylinder block with cover; 2 - Cylinder block; 3 - Balance (balancing) shaft; 4 - Balance gear (balancing) shaft, do not remove; 5 - Oil pump; 6 - Bolt, 18 Nm, for tension and guide strips, resp.; 7 - Guide bar; 8 - The sprocket of the chain drive on the crankshaft for driving the camshafts is locked on the crankshaft by a spring stopper; 9 - The chain drive sprocket on the crankshaft for driving the oil pump is not locked on the crankshaft; 10 - Oil pump chain; 11 - Oil pump chain sprocket; 12 - Oil pan; 13 -9 Nm; 14 - Lid; 15 - 20 Nm + turn an additional 90° (1/4 turn); 16 - O-ring; 17 - Bushing, install on a cleaned crankshaft, install only after the timing gear cover is put on, otherwise there is a risk of damage to the sealing ring; 18 - Sealing ring, for the crankshaft on the pulley side, do not lubricate the working edge of the sealing ring with either grease or oil, before installing, remove any remaining grease on the bushing with a clean cloth; 19 - Crankshaft pulley; 20 - 90 Nm + turn an additional 90° (1/4 turn); 21 - 25 Nm; 22 - 50 Nm; 23 - 8 Nm + turn an additional 90° (1/4 turn), if there is no blue sealant in the threads of M6 screws, replace the screw with a new one containing sealant; 24 - To the intake manifold; 25-10 Nm; 26 - Vacuum control valve (pCV valve); 27 - O-ring; 28 - Timing gear cover; 29 - Lid; 30 - O-ring; 31 - 50 Nm + turn an additional 90° (1/4 turn); 32 - Tension bar; 33 - Hydraulic tensioner for the camshaft drive chain; 34 - 9 Nm; 35 - Camshaft drive chain; 36 - Camshaft timing chain sprocket
Locking the tensioner
Press in the direction of the "arrow" through the tension bar "1" onto the piston of the hydraulic tensioner "2" until the piston is locked with the locking mandrel "B" (e.g. 3 mm hex socket wrench).

Installing a tensioner with a rubber stop
[Data taken from an online portal: www.SkodaBook.ru]
When reinstalling, secure the hydraulic tensioner to the upper right screw, press the piston with your finger in the direction of arrow "A" and, by turning it in the direction of the arrow, insert the tensioner body behind the tension bar.

Adjusting the position for assembling the gear on the crankshaft
Adjust the mark on the crankshaft gear opposite the mark on the balance gear (balancing) shaft "arrows".

