Contents: Removal and installation a…⬇ Assembly diagram of intake hoses for…⬇ Removal and installation of parts of…⬇
Removal and installation a turbocharger with installed parts for engines with letter designations BNM, BNV
1 - Exhaust manifold, with turbocharger, replace only as a set; 2 - Intake gas pipeline; 3 - From the charge air cooler; 4 - Seal, replace, with thickening towards the suction line; 5 - 25 Nm; 6 - Seal, observe the assembly position; 7 - From the air filter; 8 - Holder, protective sheet; 9 - Washer; 10 - 25 Nm; 11 - Protective sheet, secure in the holder; 12 - Hollow screw, 15 Nm; 13 - O-ring, replace; 14 - From the valve block; 15 - Drain oil line, 30 Nm, to cylinder block; 16 - 15 Nm; 17 - Seal, replace; 18 - Front part of the exhaust manifold; 19 - 25 Nm, replace; 20 - Connecting pipe, 30 Nm, replace, before screwing on the lubrication supply line, fill the connecting pipe with engine oil; 21 - Oil supply line, 22 Nm, from the oil filter holder, before installing the oil supply line, check its capacity; 22 - 10 Nm; 23 - Holder
Assembly diagram of intake hoses for engines with letter designations BNM, BNV
Wiring diagram of the intake hoses on the valve block
1 - To the rear charge air pipe; 2 - To the vacuum reservoir on the turbocharger; 3 - To the turbocharger; 4 - Not busy; 5 - To the air filter; 6 - From the brake booster check valve; 7 - To the mechanical valve of the exhaust gas recirculation system
Removal and installation of parts of the charge air cooling system for engines with letter designations BNM, BNV
Important: All hose connections are secured with clamps. The supercharging system must be sealed. Boost pressure hoses and charge air pipes, as well as their connections, must be free of oil and grease before reassembly.
1 - Air duct; 2 - charge air intercooler; 3 - 8 Nm; 4 - O-ring seal, replace if damaged; 5 - Intake air pressure sensor -G71 - with intake air temperature sensor "G72"; 6 - Holder; 7 - 5 Nm; 8 - Connecting hose; 9 - Upper charge air pipe; 10 - Connecting hose; 11 - To the inlet pipe; 12 - From the air filter; 13 - Charge air pipe, rear; 14 - Crankcase ventilation pipe; 15 - Heated pipe; 16 - From the valve block; 17-Turbocharger; 18 - Lower charge air pipe; 19 - Holder, screwed to the oil pan
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