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Fabia 2 (2007-2014) Fabia 1 (1999-2007)

Installation diagram (Skoda Fabia 5J)

  • Main
  • Fabia
  • 5J (2007-2014)
  • Transmission
  • Manual gearbox 02T
  • Installation diagram
0
Contents: Sequence of operations during…⬇ II - Removing and installing the…⬇ III - Removing and installing the…⬇ Repair of the gearbox housing and…⬇ Disassembling and assembling the…⬇ Disassembling and assembling gear…⬇

Sequence of operations during installation


  • I - Removing and installing the gearbox housing cover and 5th gear
  • II - Removing and installing the shift housing
  • III - Removing and installing the drive shaft, driven shaft, differential and gear shift forks

III - Removing and installing the drive shaft,…


I - Removing and installing the gearbox housing cover and 5th gear

Important: If a transmission cover is installed on a vehicle's integrated transmission, the transmission oil must be checked and topped up if necessary.


1 - Gearbox housing, made of aluminum or…

1 - Gearbox housing, made of aluminum or magnesium; 2 - Gear carriage for 5th gear, assembly position - Symbol defining the position of the illustration; 3 - Retaining ring, always replace, determine thickness - Symbol identifying the position of the illustration; 4 - Seal; 5 - Gearbox housing cover; 6 - 5 Nm + turn 90°, always replace; 7 - Retaining ring, always replace, determine thickness - symbol indicating the position of the illustration; 8 - 5th gear synchronizer carriage with sliding clutch and thrust ring; 9 - Synchronizer locking ring for 5th gear; 10 - Gear carriage for 5th gear; 11 - Needle bearing, for 5th gear, replace together with the bushing - pos. 12; 12 - Bushing, for 5th gear needle bearing, replace together with needle bearing - pos. 11, remove together with bearing bracket for radial ball bearing; 13 - 5th gear engagement fork; 14 - Pin, for 5th gear engagement fork




II - Removing and installing the clutch housing



1 - Conical head screw, 25 Nm; 2 - Shaft with…

1 - Conical head screw, 25 Nm; 2 - Shaft with flange and compression spring; 3 - 5 Nm + turn 90°, always replace; 4 - Clutch housing, made of aluminum or magnesium; 5 - Gearbox housing, made of aluminum or magnesium; 6 - Clutch release lever, with guide sleeve and clutch release bearing; 7 - 5 Nm + turn 90°, always replace


III - Removing and installing the drive shaft, driven shaft, differential and shift forks



1 - Differential; 2 - Gearbox housing; 3 -…

1 - Differential; 2 - Gearbox housing; 3 - Threaded oil drain plug, for crankcase made of: magnesium - 24 Nm, aluminum - 32 Nm; 4 - Shaft with flange and compression spring; 5 - Cone head screw, 25 Nm; 6 - 5 Nm + turn 90°, self-locking, always replace, for fastening the bearing bracket of the drive and driven shafts: radial ball bearing - pos. 16; 7 - 23 Nm, for gear shift mechanism - pos. 15; 8 - O-ring, always replace; 9 - Bearing journal; 10 - 5 Nm + turn 90°, always replace; 11 - Gear shift control shaft with gear shift drive cover; 12 - 5 Nm + turn 90°, always replace; 13 - Reverse switch - F4-, 25 Nm; 14 - O-ring, always replace; 15 - Gear shift mechanism, gear shift forks; 16 - Drive and driven shafts with a ball bearing bracket; after removal, the bearing mounting bracket must always be replaced; 17 - Reverse gear shaft, with support for reverse gear transmission; 18 - Reverse gear; 19 - 25 Nm + turn 45°, reverse gear supports, always replace




Repair of the gearbox housing and clutch housing



1 - Clutch housing, aluminum or magnesium, if…

1 - Clutch housing, aluminum or magnesium, if replaced: adjust the differential; 2 - Oil seal for the drive shaft, release with a screwdriver; 3 - Ball joint, 20 Nm, lubricate with grease; 4 - Sealing ring, for shaft with flange on the right; 5 - Bushing for oil seal; 6 - Screw, for crankcase made of: magnesium - 24 Nm, aluminum - 32 Nm; 7 - O-ring seal, only for vehicles without ABS, always replace; 8 - Speedometer sensor, only for vehicles without ABS; 9 - 5 Nm + turn 90°, only for vehicles without ABS, always replace; 10 - Adjusting shim S2, for differential; 11 - Outer ring (carrier) of tapered roller bearing, for differential, in case of replacement: adjust differential; 12 - 5 Nm + turn 90°, always replace; 13 - Outer ring (cartridge) of tapered roller bearing, for differential, in case of replacement: adjust differential; 14 - Adjusting shim S1, for differential; 15 - Fitting sleeve, (2 pcs.); 16 - Gearbox housing, aluminum or magnesium, if replaced: adjust the differential; 17 - Threaded oil drain plug, for crankcase made of: magnesium - 24 Nm, aluminum - 32 Nm; 18 - Sealing ring, for left shaft with flange; 19 - Sleeve, for gear shift control shaft; 20 - Magnet, held by the crankcase joint plane; 21 - Lid; 22 - Retaining ring, installed in the roller bearing spline - pos. 25; 23 - Retaining ring, installed in the roller bearing spline - pos. 24; 24 - Roller bearing, for drive shaft; 25 - Roller bearing, for driven shaft; 26 - Plug inserted into the hole in the clutch housing




Disassembling and assembling the gearshift mechanism



1 - Sleeve for gear shift control shaft; 2 - Gear…

1 - Sleeve for gear shift control shaft; 2 - Gear shift control shaft with gear shift drive cover, replace together; 3 - Guide (intermediate) lever; 4 - Bushing; 5 - Remove the sealing ring using a screwdriver as a lever; 6 - Cap for gearbox ventilation; 7 - Gearbox control lever, install so that the place with the gap in the teeth fits into the gear shift control shaft, possibly replaceable with a built-in gear shift mechanism; 8 - Nut, 20 Nm, self-locking, always replace; 9 - Retaining ring, always replace


Disassembling and assembling gear shift forks



1 - Shift fork for 3rd and 4th gears; 2 - Ball…

1 - Shift fork for 3rd and 4th gears; 2 - Ball bearing; 3 - Bracket, always replace; 4 - Retaining ring; 5 - Ring; 6 - Gear shift segment for engaging 3rd and 4th gears; 7 - 5th gear engagement lever; 8 - 3rd and 4th gear engagement lever; 9 - 1st and 2nd gear engagement lever; 10 - Reverse gear engagement lever; 11 - Trunnion; 12 - Gear shift fork for engaging reverse gear; 13 - Reverse gear mount; 14 - Retaining ring; 15 - Shift fork for 1st and 2nd gears; 16 - Gear shift segment for engaging 1st and 2nd gears; 17 - 5th gear engagement fork; 18 - Gear shift segment for engaging 5th gear; 19 - Pin, for 5th gear engagement fork


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Skoda Fabia 2: Manual gearbox 02T
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Disassembly and assembly of the gearbox
Removal and installation the gearbox
Adjusting the gear shift mechanism
Removal and installation the gear shift mechanism
Gear shift mechanism
Replacement of sealing rings (oil seals) of flanged shafts (integrated…
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Fabia 2 (2007-2014) 
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Fabia 1 (1999-2007) 
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