Contents: Assembly diagram of the flange and…⬇ Flywheel locking ⬇ Installing an intermediate sheet ⬇
Assembly diagram of the flange and flywheel sealing gasket for vehicles with engines with the letter designations BNM, BNV
Important: To carry out assembly work, it is necessary to secure the engine with the spore bracket for the "MP1-202" engine and the "T30010" spacer bushings on the assembly stand.
1 - Sealing ring, do not lubricate the working edge of the sealing ring with any additional oil or grease, before proceeding with installation, remove any remaining oil from the crankshaft connecting rod journal with a clean rag; 2 - Front flange sealing gasket, must be installed on centering bushings, install with silicone sealant "D 176 600 M"; 3 - Cylinder block; 4 - Flywheel, for removal and installation, the flywheel should be locked using "MP1-504"; 5 - 60 Nm + turn an additional 4 turns (90°), replace; 6 - The intermediate sheet must be installed on the centering bushings, and must not be damaged or bent during assembly work. Hang it on the flange sealing gasket; 7 - 15 Nm; 8 - Flange sealing gasket with sealing ring, replace only as a set, do not additionally lubricate the working edge of the sealing ring with either oil or grease, before installation, remove any remaining oil from the crankshaft journal with a clean cloth, use the supplied assembly sleeve for installation, the assembly sleeve may only be removed after the flange sealing gasket has been pushed onto the crankshaft journal
Flywheel locking
After installing the "MP1-504" device on the toothed rim, turn it until it touches the "T30010 (VW540/1 B)" spacer sleeve.
Installing an intermediate sheet
After hanging the intermediate centering sheet on the flange sealing gasket, place the "arrows" on the centering bushings.
Assembly diagram of the flange and flywheel sealing gasket for vehicles with engines with the letter designation BMS
Important: To carry out assembly work, it is necessary to secure the engine with the engine support bracket "MP1-202" and spacer bushings "T30010 (VW540/1B)" on the assembly stand.
1 - Sealing ring, do not lubricate the working edge of the sealing ring with any additional oil or grease; before installation, remove any remaining oil from the crankshaft journal with a clean cloth; 2 - Flange sealing gasket in front, must be installed on centering bushings; 3 - Cylinder block; 4 - Flywheel, for removal and installation, the flywheel should be locked using "MP1-504"; 5 - 60 Nm + turn an additional 1/4 turn (90°), replace; 6 - The intermediate sheet must be installed on the centering bushings, and must not be damaged or bent during assembly work. Hang it on the flange sealing gasket; 7 - 15 Nm; 8 - Flange sealing gasket with sealing ring, replacement is only possible complete with sealing ring and pulse wheel for engine speed sensor "G28", during removal the oil pan must be removed; 9 - Engine shaft speed sensor "G28" (5 Nm)