2. Unscrew cover 9 (see fig. Elements of the hydraulic power steering) receiver and through the filler neck, use a rubber pear to remove the working fluid from the receiver.
3. Remove the front wheels.
4. Remove the front left wheel well cover.
5. Remove the return line 3 from the three holders 4.
6. Press the spring latch and open the holder 1 (see fig. Removing the wire and lines from the holder). Remove pressure 3 and return 2 lines from it.
7. Open clamp with pliers 5 (see fig. Connection of lines to the pump unit) and carefully disconnect the return line 4 from the fitting of the pump unit.
8. Unscrew the fastening nut 2 and disconnect the pressure line 3 from the pump unit.
9. Plug the union and the threaded hole of the pump unit.
10. Disconnect the rear support 10 (see fig. Mounting the steering mechanism on the car (without amplifier)) power unit from the gearbox by unscrewing two bolts 9 fastening (bolts must be replaced with new ones).
11. Lower the front suspension beam (see subsection 7.2.5) approximately 40 mm. Be careful not to damage the power steering sensor wire when doing this (for reliability, the sensor wire can be disconnected from the pump unit).
12. Unscrew hollow bolt 14 (see fig. Mounting the steering mechanism on the car (with amplifier)) fasteners and disconnect from the crankcase of the steering mechanism, first the pressure line 16, and then the return line 12, unscrewing the nut of its fastening. Seal the openings in the steering gear case with, for example, plastic plugs.
13. Remove lines.
14. Install the pressure and return lines in reverse order, using new sealing rings 13 and 15. Please note that the return line 12 has an O-ring 13.
Attention! Highways should not be bent too much (bending diameter not less than 100 mm).
15. After installation, add working fluid and bleed the power steering hydraulic system (see subsection 8.5.10).
16. Check and, if necessary, adjust the wheel alignment.
Tightening torques, Nm
Hollow bolt for fastening the pressure line to the steering gear housing | 35 |
Nut of fastening of the pressure head line to the pump | 30 |
Nut of fastening of a returnable highway to a case of the steering mechanism | 30 |
Wheel bolts | 120 |